Lincoln Electric IM716 TWO POWER WAVES

A-10

INSTALLATION

POWER WAVE 455/STT

A-10

FIGURE A.2

POWERWAVE

Connect All Work

Sense Leads at the End

of the Joint

Connect All Welding

Work Leads at the

Beginning of the Joint

Trave l

Direction

POWER WAVE

TWO POWER WAVES

CAUTION

Contents

Main POWER WAVE 455/STT OPERATORS MANUAL IM716 Safety Depends on You IEC 60974-1 FOR ENGINE powered equipment. i ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. POWER WAVE 455 iii WELDING SPARKS can cause fire or explosion. PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR Mar. 93 POWER WAVE 455 vv Thank You Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration vi vi TABLE OF CONTENTS vii vii TABLE OF CONTENTS A-1 TECHNICAL SPECIFICATIONS - POWER WAVE 455/STT (K1518-4) OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RATED OUTPUT PHYSICAL DIMENSIONS TEMPERATURE RANGES INPUT AT RATED OUTPUT - THREE PHASE ONLY MACHINE GROUNDING HIGH FREQUENCY PROTECTION INPUT CONNECTION SELECT SUITABLE LOCATION A-2 INPUT FUSE AND SUPPLYWIRE CONSIDERATIONS INPUT VOLTAGE CHANGE OVER (FOR MULTIPLE INPUT VOLTAGE MACHINES ONLY) =220-230V = 440-460V VOLTAGEVOLTAGE VOLTAGE NEGATIVE ELECTRODE POLARITY VOLTAGE SENSING ------------------------------------------------------------------------ A-5 POWER WAVE TO SEMI-AUTOMAT- IC POWER FEED WIRE FEEDER INTERCONNECTIONS A-6 A-6 SYSTEM DESCRIPTION FIGURE A.7 A-7 FIGURE A.8 SYSTEM SET-UP Page Page A-10 TWO POWER WAVES A-10 FIGURE A.2 A-11 A-11 MULTIPLE ARC SENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES BEST A-12 FIGURE A.3 switch 8 I / O RECEPTACLE SPECIFICATIONS CONTROL BOARD (DIP Switch Location) DIP SWITCH SETTINGS AND LOCATIONS CONTROL BOARD DIP SWITCH: POWER WAVE WATERCOOLER (FIELD INSTALLED OPTION) B-1 ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. WELDING SPARKS can cause fire or explosion. ARC RAYS can burn. GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL U0 U1 U2 I1 I2 RECOMMENDED EQUIPMENT REQUIRED EQUIPMENT LIMITATIONS DUTY CYCLE AND TIME PERIOD B-3 GENERAL DESCRIPTION B-4 B-4 CASE FRONT CONTROLS 5 3 1 B-5 B-5 NOMINAL PROCEDURES FRINGE PROCEDURES MAKING A WELD WELDING ADJUSTMENTS B-6 W aveControl 0.00 Wave Control +10.0 W ave Control -10.0 B-8 B-8 PULSE WELDING CURRENT WAVE FORM (PULSE) Wave Control 0.0 Wave Control +10.0 Wave Control -10.0 FIGURE A.6 Current Time Wave Control 0.0 Trim 1.00 T rim 1.50 Trim 0.50 ACCESSORIES OPTIONAL EQUIPMENT D-1 MAINTENANCE D-1 SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. ROUTINE MAINTENANCE HOW TO USE TROUBLESHOOTING GUIDE E-2 USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS E-3 ERROR CODES FOR THE POWERWAVE E-4 E-5 . E-6 E-7 F-1 DIAGRAMS 20C FILTER HARMONIC HARMONIC FILTER Page Page F-4 DIAGRAMS 11-14-97 DIMENSION PRINT - POWER WAVE 455 F-4 M18241 Page AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO