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IM762-C
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POWER WAVE 455M
Contents
Main
POWER WAVE 455 M
OPERATORS MANUAL
IM762-C
Safety Depends on You
IEC 60974-1
FOR ENGINE powered equipment.
i
Mar 95
ELECTRIC AND MAGNETIC FIELDS may be dangerous
ii
ARC RAYS can burn.
ELECTRIC SHOCK can kill.
FUMES AND GASES can be dangerous.
FOR ELECTRICALLY powered equipment.
CYLINDER may explode if damaged.
iii
Mar 95
WELDING SPARKS can cause fire or explosion.
PRCAUTIONS DE SRET
PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR
vv
Thank You
Please Examine Carton and Equipment For Damage Immediately
On-Line Product Registration
vi
vi TABLE OF CONTENTS
vii
vii TABLE OF CONTENTS
A-1
TECHNICAL SPECIFICATIONS - POWER WAVE 455M (K2202-1, K2202-3)
OUTPUT
RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RATED OUTPUT
PHYSICAL DIMENSIONS TEMPERATURE RANGES
INPUT AT RATED OUTPUT - THREE PHASE ONLY
MACHINE GROUNDING
HIGH FREQUENCY PROTECTION
INPUT CONNECTION
SAFETY PRECAUTIONS Read
SELECT SUITABLE LOCATION
ELECTRODE AND WORK CABLE CONNECTIONS
A-4
A-4 CABLE INDUCTANCE, AND ITS EFFECTS ON PULSE WELDING
NEGATIVE ELECTRODE POLARITY
VOLTAGE SENSING
A-5
POWER WAVE TO SEMI-AUTOMAT- IC POWER FEED WIRE FEEDER INTERCONNECTIONS
SYSTEM DESCRIPTION
A-6
A-6 CONFIGURING THE SYSTEM
PF-10R
SINGLE HEAD FEEDER DUAL HEAD FEEDER
SINGLE HEAD BOOM FEEDER
FH 1
UP TO 4 FEEDERS ALLOWED
UP TO 4 FEED HEADS ALLOWED
Page
A-8
WELDING WITH MULTIPLE POWER WAVES
FIGURE A.2
TWO POWER WAVES
CONTROL CABLE SPECIFICATIONS
Page
A-10
FIGURE A.6
switch 8
switch 7
I / O RECEPTACLE SPECIFICATIONS
CONTROL BOARD (DIP Switch Location)
DIP SWITCH SETTINGS AND LOCATIONS
CONTROL BOARD DIP SWITCH:
WATER FLOW SENSOR
SAFETY PRECAUTIONS
GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL
U0 U1 U2 I1 I2
B-3
DEFINITION OF WELDING TERMS
RECOMMENDED EQUIPMENT
REQUIRED EQUIPMENT
LIMITATIONS
DUTY CYCLE AND TIME PERIOD
B-4
GENERAL DESCRIPTION
Page
B-6
B-6 NOMINAL PROCEDURES
FRINGE PROCEDURES
MAKING A WELD
WELDING ADJUSTMENTS
Current Time
CURRENT WAVE FORM (CV)
B-7
FIGURE A.5
B-7
B-8
B-8 PULSE WELDING
CURRENT WAVE FORM (PULSE)
Time
FIGURE A.6
ACCESSORIES
OPTIONAL EQUIPMENT
D-1
MAINTENANCE
D-1
SAFETY PRECAUTIONS
ELECTRIC SHOCK can kill.
ROUTINE MAINTENANCE
HOW TO USE TROUBLESHOOTING GUIDE
E-2
USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS
E-3
ERROR CODES FOR THE POWERWAVE
E-4
POSSIBLE
E-5
POSSIBLE
.
E-6
POSSIBLE
F-1
F-2
Page
F-4
DIMENSION PRINT - POWER WAVE 455M
F-4
11-14-97
M18241
Page
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO