Manuals / Lincoln Electric / Power Tools / Welder

Lincoln Electric IM762-C General Description, Recommended Processes and Equipment, Limitations

Models: IM762-C

1 42
Download 42 pages 20.32 Kb
Page 22
Image 22

B-4

OPERATION

B-4

 

 

 

GENERAL DESCRIPTION

The Power Wave semi-automatic power source is designed to be a part of a modular, multi-process welding system. Depending on configuration, it can support constant current, constant voltage, and pulse welding modes.

The Power Wave power source is designed to be used with the semi automatic family of Power Feed wire feeders, operating as a system. Each component in the system has special circuitry to "talk with" the other system components, so each component (power source, wire feeder, user interface) knows what the other is doing at all times. These components commu- nicate with ArcLink

The Power Wave 455M is a high performance, digital- ly controlled inverter welding power source capable of complex, high-speed waveform control. Properly equipped, it can support the GMAW, GMAW-P, FCAW, SMAW, GTAW, and CAC processes. It carries an output rating of either 450 amps, 38 volts; or 400 amps, 36 volts (both at 100% duty cycle), depending on input voltage and frequency.

RECOMMENDED PROCESSES AND EQUIPMENT

RECOMMENDED PROCESSES

The Power Wave 455M can be set up in a number of configurations, some requiring optional equipment or welding programs. Each machine is factory prepro- grammed with multiple welding procedures, typically including GMAW, GMAW-P, FCAW, GTAW, and CAC for a variety of materials, including mild steel, stain- less steel, cored wires, and aluminum.

The Power Wave 455M is recommended for semi- automatic welding with ArcLink compatible equipment like the Power Feed M series of feeders. The Power Wave 455M can have a number of modules installed that allow the machine to be used in Robotic and hard automation applications.

Wire Drive Interface Module

For Robotic platforms the Wire Drive Control Module is required to drive the PF-10R wire drive. This mod- ule can be factory installed on K2202-3 or field installed for robotic applications.

The Wire Drive Control Module is also be equipped with a terminal strip for making simple input signal connections. It can be used to externally control the basic wire drive function. It is divided into three groups: Trigger group, Cold Inch group, and Shutdown group.

DeviceNet Interface Module

This module can be used for DeviceNet capability. It will has a 5 pin sealed mini connector per ANSI B93.55M-1981.

EtherNet/DeviceNet Module

This module includes the DeviceNet and EtherNet capability. The DeviceNet uses a 5 pin sealed mini connector per ANSI B93.55M-1981. The EtherNet uses a RJ5 connector.

RECOMMENDED EQUIPMENT

Power Wave 455M – Semi-Automatic Operation Semi Automatic Power Waves can only be used with ArcLink compatible Power Feed semi-automatic wire feeders and modules. In addition, the Power Feed semi-automatic wire feeders may require optional equipment to access certain weld modes in the Power Wave. Other models of Lincoln feeders, or any mod- els of non-Lincoln wire feeders, cannot be used.

All welding programs and procedures are selected through the Power Feed M semi-automatic user inter- face

REQUIRED EQUIPMENT

Any ArcLink compatible semi-automatic wire feeding equipment. Specifically, the semi-automatic Power Feed M family.

LIMITATIONS

WARNING

•The Power Waves are not to be used in outdoor environments.

------------------------------------------------------------------------

•Only ArcLink compatible Power Feed semi-automat- ic wire feeders and users interfaces may be used. Other Lincoln wire feeders or non-Lincoln wire feed- ers cannot be used.

•Power Wave 455M Output Limitations

The Power Wave 455M will support maximum aver- age output current of 570 Amps (@ 60% duty cycle) on the standard Power Wave stud.

DUTY CYCLE AND TIME PERIOD

The Power Feed wire feeders are capable of welding at a 100% duty cycle (continuous welding). The power source will be the limiting factor in determining system duty cycle capability. Note that the duty cycle is based upon a ten minute period. A 60% duty cycle repre- sents 6 minutes of welding and 4 minutes of idling in a ten minute period.

POWER WAVE 455M

Page 21 Page 23
Page 22
Image 22
Lincoln Electric IM762-C manual General Description, Recommended Processes and Equipment, Required Equipment, Limitations
Page 21 Page 23

IM762-C specifications

The Lincoln Electric IM762-C is a state-of-the-art industrial welding machine designed to meet the demanding needs of modern welding applications. This versatile machine is recognized for its advanced features, robust performance, and user-friendly interface, making it a popular choice among professionals in various sectors including manufacturing, construction, and fabrication.

One of the standout features of the IM762-C is its high-duty cycle, which allows for prolonged use without significant overheating. This capability is essential for operations that require continuous and consistent welding performance, ensuring productivity and efficiency are maximized in any work environment. Additionally, the machine is equipped with a powerful inverter technology, which not only enhances energy efficiency but also ensures stable arc performance across a wide range of materials.

The IM762-C supports multiple welding processes, including MIG, TIG, and stick welding. This flexibility allows users to switch between welding methods depending on specific project requirements effortlessly. The machine also features advanced controls and digital displays that provide real-time feedback on welding parameters, allowing operators to make immediate adjustments for optimal results.

Another notable characteristic of the IM762-C is its exceptional portability. Weighing significantly less than traditional welding machines, it can be easily transported to job sites, making it ideal for mobile applications. The design also incorporates rugged construction, which ensures durability in challenging environments.

Safety is a paramount consideration in the design of the IM762-C. It is equipped with several safety features including over-temperature protection, overload indicators, and a user-friendly interface that minimizes the risk of operator error. The machine also complies with international safety standards, providing peace of mind to users.

In summary, the Lincoln Electric IM762-C combines versatility, efficiency, and safety in a robust package. Its advanced inverter technology, high-duty cycle, and multifunctional capabilities make it an invaluable tool for any welding professional. Whether working in a workshop or on a job site, the IM762-C stands out as a dependable and efficient solution for a wide range of welding tasks.