A-3

INSTALLATION

A-3

 

 

 

VEHICLE MOUNTING

Improperly mounted concentrated loads may cause unstable vehicle handling and tires or other compo- nents to fail.

Only transport this Equipment on serviceable vehicles which are rated and designed for such loads.

Distribute, balance and secure loads so vehicle is sta- ble under conditions of use.

Do not exceed maximum rated loads for components such as suspension, axles and tires.

Mount equipment base to metal bed or frame of vehi- cle.

Follow vehicle manufacturer’s instructions.

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PRE-OPERATION SERVICE

CAUTION

READ the engine operating and maintenance instruc- tions supplied with this machine.

WARNING

Make certain that the oil filler cap is tightened securely. Refer to the engine Owner’s Manual for specific oil recom- mendations.

BATTERY CONNECTIONS

CAUTION

Use caution as the electrolyte is a strong acid that can burn skin and damage eyes.

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This welder is shipped with the negative battery cable dis- connected. Make sure that the Engine Switch is in the “STOP” position and attach the disconnected cable securely to the negative battery terminal before attempting to operate the machine. If the battery is discharged and does not have enough power to start the engine, see the battery charging instructions in the Battery section.

NOTE: This machine is furnished with a wet charged bat- tery; if unused for several months, the battery may require a booster charge. Be careful to charge the battery with the correct polarity.

GASOLINE

can cause fire or explosion.

Stop engine while fueling.

Do not smoke when fueling.

Keep sparks and flame away from tank.

Do not leave unattended while fueling.

Wipe up spilled fuel and allow fumes to clear before starting engine.

Do not overfill tank, fuel expansion may cause overflow.

WELDING OUTPUT CABLES

With the engine off, connect the electrode and work cables to the studs provided. These connections should be checked periodically and tightened if necessary. Loose con- nections will result in overheating of the output studs.

When welding at a considerable distance from the welder, be sure you use ample size welding cables. Listed below

GASOLINE FUEL ONLY

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FUEL

Fill the fuel tank with clean, fresh, lead-free gasoline. Observe fuel gauge while filling to prevent overfilling.

WARNING

• Damage to the fuel tank may cause fire or explosion. Do not drill holes in the RANGER 3 PHASE base or weld to the RANGER 3 PHASE base.

OIL

LUBRICATION SYSTEM CAPACITY

(INCLUDING FILTER)

Kohler CH20S - 2.0 Quarts (1.9 Liters)

The RANGER 3 PHASE is shipped with the engine crankcase filled with SAE 10W-30 oil. Check the oil level before starting the engine. If it is not up to the full mark on the dip stick, add oil as required.

are copper cable sizes recommended for the rated current and duty cycle. Lengths stipulated are the distance from the welder to work and back to the welder again. Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable voltage drop.

TOTAL COMBINED LENGTH OF ELECTRODE AND WORK CABLES

 

 

 

 

 

 

 

 

 

 

 

 

 

225 Amps

 

 

 

 

 

 

 

100% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 AWG

 

 

 

 

0-100 Ft. (0-31m)

 

 

 

 

 

 

 

 

 

 

100-200 Ft. (31-61m)

 

 

1 AWG

 

 

 

 

 

 

 

 

 

 

 

 

200-250 Ft. (61-72.m)

 

 

1/0 AWG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER 3 PHASE

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Lincoln Electric IM831, 11079 manual PRE-OPERATION Service