|
| TROUBLESHOOTING |
|
|
| ||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Observe all Safety Guidelines detailed throughout this manual |
|
|
| |||||
|
|
|
|
|
|
|
|
|
| ||
|
|
| PROBLEMS |
| POSSIBLE | RECOMMENDED |
| ||||
|
|
| (SYMPTOMS) |
| CAUSE | COURSE OF ACTION |
| ||||
|
|
|
|
|
|
|
|
|
|
| |
| Motor does not start. | 1. | Ensure 115 VAC input power is |
|
|
|
| ||||
|
|
|
|
| available. |
|
|
|
| ||
|
|
|
| 2. | Circuit breaker tripped. Reset cir- |
|
|
|
| ||
|
|
|
|
| cuit breaker (See Electrical |
|
|
|
| ||
|
|
|
|
| Maintenance). |
|
|
|
| ||
|
|
|
| 3. Carbon brushes worn. Check |
|
|
|
| |||
|
|
|
|
| brushes, replace if necessary. |
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
| |
| Motor stops automatically. | 1. | Thermal protection is activated. |
|
|
|
| ||||
|
|
|
|
| Check that the cooling underneath |
|
|
|
| ||
|
|
|
|
| the top cover and/or the outlet are |
|
|
|
| ||
|
|
|
|
| not obstructed. |
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
| |
| Poor suction. | 1. | Leakage. Check hose connections, | If all recommended possible areas |
| ||||||
|
|
|
|
| hose integrity. |
| |||||
|
|
|
|
|
|
|
| of misadjustment have been |
| ||
|
|
|
| 2. | Filter dirty. Replace both LongLife- | checked and the problem persists, |
| ||||
|
|
|
|
| H™ Filter and HEPA filter. | Contact your | local | Lincoln |
| ||
|
|
|
|
|
|
|
| Authorized | Field | Service |
|
|
|
|
| 3. | Facility. |
|
|
| |||
|
|
|
|
| replace or clean using an industrial |
|
|
|
| ||
|
|
|
|
| vacuum cleaner. Use caution and |
|
|
|
| ||
|
|
|
|
| proper personal protection equip- |
|
|
|
| ||
|
|
|
|
| ment when cleaning |
|
|
|
| ||
|
|
|
| 4. | Improper application. Check hose |
|
|
|
| ||
|
|
|
|
| diameter and maximum length 24 |
|
|
|
| ||
|
|
|
|
| ft. (7.5 m), check filter for oily con- |
|
|
|
| ||
|
|
|
|
| ditions. |
|
|
|
| ||
|
|
|
| 5. | Brushes worn in one of the motors. |
|
|
|
| ||
|
|
|
|
| Replace brushes in both motors. |
|
|
|
| ||
|
|
|
|
|
|
|
|
|
| ||
| Unit will not sense current. | 1. | Welding current too low. Loop |
|
|
|
| ||||
|
|
|
|
| cable two or three times on current |
|
|
|
| ||
|
|
|
|
| sensor. |
|
|
|
| ||
|
|
|
| 2. | Current sensor or PC board dam- |
|
|
|
| ||
|
|
|
|
| aged. Replace sensor or PC |
|
|
|
| ||
|
|
|
|
| board. |
|
|
|
| ||
|
|
|
|
|
|
|
|
|
| ||
| Unit automatically cycles between | 1. | Check connections from PC board |
|
|
|
| ||||
| low and high speeds. |
| to motors. |
|
|
|
| ||||
|
|
|
| 2. | Control panel/PC board damaged. |
|
|
|
| ||
|
|
|
|
| Replace control panel and PC |
|
|
|
| ||
|
|
|
|
| board. |
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
|
|
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
MINIFLEX