Lincoln Electric IM857 Possible, Recommended, Symptoms, Cause, Course Of Action, Troubleshooting

Models: IM857

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PROBLEMS

 

E-2

 

TROUBLESHOOTING

 

 

E-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE

RECOMMENDED

 

 

 

 

(SYMPTOMS)

 

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor does not start.

1.

Ensure 115 VAC input power is

 

 

 

 

 

 

 

 

 

available.

 

 

 

 

 

 

 

 

2.

Circuit breaker tripped. Reset cir-

 

 

 

 

 

 

 

 

 

cuit breaker (See Electrical

 

 

 

 

 

 

 

 

 

Maintenance).

 

 

 

 

 

 

 

 

3. Carbon brushes worn. Check

 

 

 

 

 

 

 

 

 

brushes, replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor stops automatically.

1.

Thermal protection is activated.

 

 

 

 

 

 

 

 

 

Check that the cooling underneath

 

 

 

 

 

 

 

 

 

the top cover and/or the outlet are

 

 

 

 

 

 

 

 

 

not obstructed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poor suction.

1.

Leakage. Check hose connections,

If all recommended possible areas

 

 

 

 

 

 

hose integrity.

 

 

 

 

 

 

 

 

 

of misadjustment have been

 

 

 

 

 

2.

Filter dirty. Replace both LongLife-

checked and the problem persists,

 

 

 

 

 

 

H™ Filter and HEPA filter.

Contact your

local

Lincoln

 

 

 

 

 

 

 

 

 

Authorized

Field

Service

 

 

 

 

 

3.

Pre-filter dirty. Check pre-filter and

Facility.

 

 

 

 

 

 

 

 

replace or clean using an industrial

 

 

 

 

 

 

 

 

 

vacuum cleaner. Use caution and

 

 

 

 

 

 

 

 

 

proper personal protection equip-

 

 

 

 

 

 

 

 

 

ment when cleaning pre-filter.

 

 

 

 

 

 

 

 

4.

Improper application. Check hose

 

 

 

 

 

 

 

 

 

diameter and maximum length 24

 

 

 

 

 

 

 

 

 

ft. (7.5 m), check filter for oily con-

 

 

 

 

 

 

 

 

 

ditions.

 

 

 

 

 

 

 

 

5.

Brushes worn in one of the motors.

 

 

 

 

 

 

 

 

 

Replace brushes in both motors.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit will not sense current.

1.

Welding current too low. Loop

 

 

 

 

 

 

 

 

 

cable two or three times on current

 

 

 

 

 

 

 

 

 

sensor.

 

 

 

 

 

 

 

 

2.

Current sensor or PC board dam-

 

 

 

 

 

 

 

 

 

aged. Replace sensor or PC

 

 

 

 

 

 

 

 

 

board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit automatically cycles between

1.

Check connections from PC board

 

 

 

 

 

low and high speeds.

 

to motors.

 

 

 

 

 

 

 

 

2.

Control panel/PC board damaged.

 

 

 

 

 

 

 

 

 

Replace control panel and PC

 

 

 

 

 

 

 

 

 

board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSSIBLECAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

MINIFLEX

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Lincoln Electric IM857 manual Possible, Recommended, Symptoms, Cause, Course Of Action, Troubleshooting, Problems