A-7

 

INSTALLATION

A-7

GUN

RECEIVER BUSHINGS AND

 

CONDUIT ADAPTERS

 

ADAPTERS

 

The K1546-1 and K1546-2 Adapter for use with

The Power Feed wire feeders are equipped with facto-

Lincoln Magnum conduit (K515 or 565) and E-Beam

ry installed K1500-2 gun connection kits. These kits

conduit. The K1546-1 is to be used for wire sizes

are for guns having a Tweco #2-#4 type connector.

(.023 - 1/16), K1546-2 is to be used for wire sizes

The Power Feed 10/R has been designed to make

(1/16 - .120)

 

connecting a variety of guns easy and inexpensive

For Magnum conduit:

 

with the K1500 series of gun connection kits.

 

Non-Lincoln Guns

 

Install the K1546-1 or K1546-2 adapter at the incom-

 

ing end of the feed plate, secure with the set screw

Most competitive guns can be connected to the Power

located at the back of the feed plate. If a brass fitting

Feed 10/R by using one of the K1500 series adapter

is supplied with the conduit, remove it from the feeder

kits, See “Gun Adapters” in ACCESSORIES section.

end of the conduit by unscrewing it. Insert the conduit

into the K1546-1 or K1546-2, secure the conduit by

K489-7 (Dual Schedule Fast-Mate Adapter)

 

fastening it the adapter with the supplied knob screw.

This adapter installs directly into the wire drive feed-

For E-Beam Conduit:

 

plate, to provide for use of guns with Fast-Mate or

 

European style gun connections. This K489-7 will

Install the K1546-2 gun adapter at the incoming end of

handle both standard Fast-Mate and Dual Schedule

the feed plate, secure with the set screw located at

Fast-Mate guns.

 

the back of the feed plate. Insert the conduit into the

 

K1546-2, secure the conduit by fastening it the

K1500-1 (Lincoln Innershield gun standard connec-

adapter with the supplied knob screw.

 

tion)

 

REMOTE SENSE LEAD SPECIFICATIONS

ing a Lincoln standard innershield gun connector,

Use this kit to connect the following guns: Guns hav-

The Power Feed10/R should always be operated with

Magnum 200/300/400 with K466-1 connector kit, and

Magnum 550 guns with the K613-1 gun connection

the voltage sense lead (67) attached to the feed plate.

kit.

 

INSTALLATION OF FIELD INSTALLED

K1500-2 (Tweco #2-#4 type connection)

 

The K1500-2 gun adapter comes factory installed on

OPTIONS

 

the Power Feed 10/R wire feeder. Use this adapter for

Water Flow Sensor

 

guns that have a Tweco #2-#4 connector. Such guns

 

include Magnum 200/300/400 guns with K466-2 con-

Water cooled guns can be damaged very quickly if

nector kit, and completely factory assembled Magnum

they are used even momentarily without water flowing.

guns that are factory equipped with the K466-2 con-

Recommend practice is to install a water flow sensor

nector (such as the K471-21, -22, and -23 dedicated

on the water return line of the torch. When fully inte-

Magnum 400 guns and the K497-20 and -21 Magnum

grated into the welding system, the sensor will prevent

200 guns).

 

welding if no water flow is present.

 

K1500-3 (Tweco #5 connection)

 

Gas Guard Regulator

 

 

The Gas Guard regulator is available as an optional

For Magnum 550 gun with K613-2 Connection Kit,

accessory (K659-1) for Power Feed Robotic wire drive

and any other gun having a Tweco #5 connector .

unit. Install the 5/8-18 male outlet of the regulator to

K1500-4 (Miller connection)

 

the proper 5/8-18 female gas inlet on the back panel

For any gun having a newer style Miller connector.

of the wire drive. Secure fitting with flow adjuster key

Install gun adapters per the instructions shipped with it.

at top.

 

K1500-5 (Oxo connection)

 

 

 

For any gun having an Oxo style threaded connector.

 

 

Install gun adapter per the instructions shipped with it.

 

 

POWER FEED 10 / R

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Lincoln Electric K1780-1 manual GUN Receiver Bushings Conduit Adapters, Non-Lincoln Guns, Remote Sense Lead Specifications