E-6

TROUBLESHOOTING

E-6

Observe all Safety Guidelines detailed throughout this manual

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

(SYMPTOMS)

CAUSE

COURSE OF ACTION

TIG WELDING PROBLEMS

 

No high frequency. Machine is in the

1.

If the machine location is in a

 

TIG Mode and has normal output.

 

highly dirty environment with con-

 

 

 

ductive contaminants, check and

 

 

 

clean the spark gap with a low

 

 

 

pressure air stream per the main-

 

 

 

tenance instructions.

 

 

 

 

 

No gas flow when Amptrol is activat-

1.

Gas supply is empty or not turned

 

ed in the TIG Mode. Machine has

 

on.

 

output - fan runs. A “Click” can be

2.

Flow regulator may be set too

 

heard indicating that the gas sole-

 

low.

 

noid valve is operating.

 

 

 

 

3.

Gas hose may be pinched.

 

 

4.

Gas flow may be blocked with

 

 

 

dirt. Check filter screen inside gas

 

 

 

inlet fitting to solenoid valve. Use

 

 

 

filters to prevent reoccurrence.

 

 

5.

Consult your local welder/gas dis-

 

 

 

tributor.

 

 

 

 

 

When AC TIG welding, the arc is

1.

Tungsten electrode may be too

 

erratic and there is a loss of “clean-

 

small for process. Use a larger

 

ing” of the work piece.

 

diameter tungsten or a pure tung-

 

 

 

sten.

 

 

2.

If a helium blend is used as a

 

 

 

shielding gas, then reduce the

 

 

 

percentage of helium.

 

 

 

 

 

The end of the tungsten electrode

1.

The welding current is too high

 

melts away.

 

for the electrode type and/or size.

 

 

 

See Electrode Amperage Ranges

 

 

 

in the Operation Section of this

 

 

 

manual.

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

PRECISION TIG 185

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Lincoln Electric TIG 185 manual TIG Welding Problems