Plunge Router manual 9/7/07 16:14 Page 7

STENCIL BOARD GUIDE:

The stencil board guide provides a sleeve for the router bit so that the router can move easily within the stencil guide (Fig. 10/11).

Fig. 12

To install the stencil board loosen the two screws in the base. Drop in the stencil board guide and refasten the two screws.

Clamp or nail the stencil to the work piece, then slide the stencil while simultaneously moving the tool (Fig. 12).

MAINTENANCE:

Always unplug the tool before cleaning and performing any maintenance. After using, clean dust from the tool before storing in a dry, cool place.

To clean the tool casing, use only a damp (not wet) cloth with mild soap if required. Do not use solvents. Do not allow water to enter the tool.

Fig. 13

Checking and replacing carbon brushes.

Check the carbon brushes for wear and replace if worn down to a thickness of 6mm/1/4”. Always replace both brushes simultaneously (Fig. 13).

To replace brushes, remove the plastic brush holder cover with a slotted screwdriver. Remove the old brushes and thoroughly clean out the brush apertures. Replace with new brushes and then screw the brush cover back in. Do not over tighten (Fig. 14).

Fig. 14

Note: it will be necessary to completely unscrew and remove the upper limit-setting knob on the right side of the router to access the brush cover on that side. To do this, lock (push down on) the router height locking lever before unscrewing and removing the upper limit setting knob. When done, reverse the above procedure.

TECHNICAL DATA

 

Main voltage

V 240

Main frequency

Hz 50

Power input

w 1800

No load speed

min 22000

No.

Part Name

Qty

No.

Part Name

1

Pan Head Screw

2

45

Switch Safety Button

2

Tall cap

1

46

Trigger Switch

3

Brush housing

2

47

Switch Compartment Housing Cover

5

Housing

1

48

Housing Screw

6

Name Plate

1

49

Pin

7

Stator

1

50

Spring

8

Shield

1

51

Base Module

9

Bearing 629

1

52

Screw M5x10

10

Insulation Washer

1

53

Plastic Shield

11

Motor

1

54

Screw M4x10

12

Fan

1

55

Screw M5x10

13

Bearing Support

1

56

Base Plate

14

Bearing 6004

1

57

3-Tier Safety Stop

15

Left Handle

1

58

Nut for Hexagon Socket HD

16

Motor Support

1

59

Screw for Hexagon Socket HD

17

Spring

1

60

Spring

18

Brake Knob Release Button

1

61

Screw M6x30

19

Screw M5x40

4

62

Nut for Hexagon Socket HD

20

Collet Chuck

1

63

Screw for Hexagon Socket HD

21

Collet Sleeve

1

64

Nut for Hexagon Socket HD

22

Screw M5x40

2

65

Screw for Hexagon Socket HD

23

Right Handle

1

66

Spring

24

Spring

1

67

Screw M5X10

25

Clamping Screw

1

68

Upper Limit Setting Knob

26

Router Height Locking Lever

1

71

Nylon Nut

27

Hexagon Socket HD Screw

1

73

Cover Plate

28

Shaft Lock Button Cap

1

A01

Straight Line Guide

29

Retaining Ring

1

A02

Stop Setting Wrench

30

Shaft Locking Pin

1

A03

Collet Wrench

31

Spring

1

A04

Stencil Board Guide

32

Brake Knob Screw

1

A05

Straight Router Bit

33

Screw M4x10

4

A06

Collet Adapter

34

ScrewM5x45

2

A07

3/8” Collet Adapter

35

Brush Cover

2

A08

Screw M6x12

36

Carbon Brush & Spring Assembly

2

A09

Spring Washer 6

37

Cord Shield

1

A10

Flat Washer 6

38

Clip

1

A11

Base Module Guide Mount

39

Screw ST4.2x16

2

A12

Trimming Screw

40

Cord

1

A13

Trim Guide with Roller

41

Bearing Housing

1

 

 

42

Screw ST4.2x16

2

 

 

 

 

 

 

 

Page 4
Image 4
Lucas Industries LPT-PR0312 manual Stencil Board Guide, Maintenance, Checking and replacing carbon brushes