Plunge Router manual 9/7/07 16:14 Page 7
STENCIL BOARD GUIDE:
The stencil board guide provides a sleeve for the router bit so that the router can move easily within the stencil guide (Fig. 10/11).
Fig. 12
To install the stencil board loosen the two screws in the base. Drop in the stencil board guide and refasten the two screws.
Clamp or nail the stencil to the work piece, then slide the stencil while simultaneously moving the tool (Fig. 12).
MAINTENANCE:
Always unplug the tool before cleaning and performing any maintenance. After using, clean dust from the tool before storing in a dry, cool place.
To clean the tool casing, use only a damp (not wet) cloth with mild soap if required. Do not use solvents. Do not allow water to enter the tool.
Fig. 13
Checking and replacing carbon brushes.
Check the carbon brushes for wear and replace if worn down to a thickness of 6mm/1/4”. Always replace both brushes simultaneously (Fig. 13).
To replace brushes, remove the plastic brush holder cover with a slotted screwdriver. Remove the old brushes and thoroughly clean out the brush apertures. Replace with new brushes and then screw the brush cover back in. Do not over tighten (Fig. 14).
Fig. 14
Note: it will be necessary to completely unscrew and remove the upper
TECHNICAL DATA |
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Main voltage | V 240 |
Main frequency | Hz 50 |
Power input | w 1800 |
No load speed | min 22000 |
No. | Part Name | Qty | No. | Part Name |
1 | Pan Head Screw | 2 | 45 | Switch Safety Button |
2 | Tall cap | 1 | 46 | Trigger Switch |
3 | Brush housing | 2 | 47 | Switch Compartment Housing Cover |
5 | Housing | 1 | 48 | Housing Screw |
6 | Name Plate | 1 | 49 | Pin |
7 | Stator | 1 | 50 | Spring |
8 | Shield | 1 | 51 | Base Module |
9 | Bearing 629 | 1 | 52 | Screw M5x10 |
10 | Insulation Washer | 1 | 53 | Plastic Shield |
11 | Motor | 1 | 54 | Screw M4x10 |
12 | Fan | 1 | 55 | Screw M5x10 |
13 | Bearing Support | 1 | 56 | Base Plate |
14 | Bearing 6004 | 1 | 57 | |
15 | Left Handle | 1 | 58 | Nut for Hexagon Socket HD |
16 | Motor Support | 1 | 59 | Screw for Hexagon Socket HD |
17 | Spring | 1 | 60 | Spring |
18 | Brake Knob Release Button | 1 | 61 | Screw M6x30 |
19 | Screw M5x40 | 4 | 62 | Nut for Hexagon Socket HD |
20 | Collet Chuck | 1 | 63 | Screw for Hexagon Socket HD |
21 | Collet Sleeve | 1 | 64 | Nut for Hexagon Socket HD |
22 | Screw M5x40 | 2 | 65 | Screw for Hexagon Socket HD |
23 | Right Handle | 1 | 66 | Spring |
24 | Spring | 1 | 67 | Screw M5X10 |
25 | Clamping Screw | 1 | 68 | Upper Limit Setting Knob |
26 | Router Height Locking Lever | 1 | 71 | Nylon Nut |
27 | Hexagon Socket HD Screw | 1 | 73 | Cover Plate |
28 | Shaft Lock Button Cap | 1 | A01 | Straight Line Guide |
29 | Retaining Ring | 1 | A02 | Stop Setting Wrench |
30 | Shaft Locking Pin | 1 | A03 | Collet Wrench |
31 | Spring | 1 | A04 | Stencil Board Guide |
32 | Brake Knob Screw | 1 | A05 | Straight Router Bit |
33 | Screw M4x10 | 4 | A06 | Collet Adapter |
34 | ScrewM5x45 | 2 | A07 | 3/8” Collet Adapter |
35 | Brush Cover | 2 | A08 | Screw M6x12 |
36 | Carbon Brush & Spring Assembly | 2 | A09 | Spring Washer 6 |
37 | Cord Shield | 1 | A10 | Flat Washer 6 |
38 | Clip | 1 | A11 | Base Module Guide Mount |
39 | Screw ST4.2x16 | 2 | A12 | Trimming Screw |
40 | Cord | 1 | A13 | Trim Guide with Roller |
41 | Bearing Housing | 1 |
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42 | Screw ST4.2x16 | 2 |
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