Makita UC4003A, UC4503A Replacement of Straight Bevel Gear 43 and Oil Pump Complete cont, Repair

Models: UC3003A UC3503A UC4003A UC4503A

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<4 > Replacement of Straight Bevel Gear 43 and Oil Pump Complete (cont.)

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<5 > Replacement of Clutch Drum and Brake Spring Repair

<4 > Replacement of Straight Bevel Gear 43 and Oil Pump Complete (cont.)

4.Remove Holder by removing BT3.5x9.5. Oil pump complete can now be removed from Gear housing (R). (Fig. 9) Note: When installing new Oil pump complete, apply 1g of Makita grease N. No.1 to Worm gear.

Fig. 9

Holder

Tapping screw BT3.5x9.5

Oil pump complete

Worm gear

<5 > Replacement of Clutch Drum and Brake Spring

1.First release Clutch drum from Brake spring using Retaining ring R pliers (No.1R005) as described below. Insert one jaw of the pliers into the hole of Brake spring holder, and then put the other jaw on the edge of Gear housing R as illustrated to left in Fig. 10.

Close the pliers until Brake spring holder is locked in the position as illustrated to right in in Fig. 10. Now clutch drum is released from Brake spring.

Fig. 10

 

Clutch drum is locked

Clutch drum is released

 

with brake spring.

from brake spring.

Gear housing R

 

 

 

Retaining ring R

 

Brake spring

Gear housing R pliers (No.1R005)

 

Clutch drum

Clutch drum Brake spring Brake spring

 

 

holder

 

2. By removing Safety ring and Flat washer 8, Clutch drum can be removed from Gear housing R. (Fig. 11)

Fig. 11

Washer

Pressure spring

Clutch drum

Clutch drum is locked Safety ring

Flat washer 8

Claw coupling

(to be continued to next page)

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Makita UC4003A, UC4503A Replacement of Straight Bevel Gear 43 and Oil Pump Complete cont, Repair, Clutch drum is locked