TABLE OF CONTENTS

INTRODUCTION

ii

TO THE KITCHEN MANAGER

ii

INTRODUCTION

ii

HOW TO USE THIS MANUAL

ii

THEORY OF OPERATION FOR GAS BOILER

ii

INSTALLATION INSTRUCTIONS (Gas Operated Boiler)

1-4

INSTALLING LEGS

1

LEVELING

1

LOWER DEFLECTOR PLATE

1

GAS SERVICE CONNECTIONS

2

ELECTRIC SERVICE CONNECTIONS

2

ISERVICE CONNECTIONS

3

INSTALLATION INSTRUCTIONS FOR THE LOWER DEFLECTOR ASSEMBLY

4

OPERATING INSTRUCTIONS

5-6

DAILY OPERATING PROCEDURE

5

DAILY SHUT DOWN AND CLEANING

5

LIGHTING INSTRUCTIONS, SPARK PILOT

6

ADJUSTMENTS

6

IF GAS PRESSURE IS LOW OR TOO HIGH

6

PRESSURE CONTROL SWITCH ADJUSTMENT

7

GENERAL TROUBLE-SHOOTING

8-9

TESTING PROCEDURE

10

WATER CONTROL BOARD TESTING PROCEDURE

10

ILLUSTRATED PARTS LIST

11-17

BOILER BASE CABINET (24”) PARTS LIST

11

PRESSURE SWITCH BOX WITHOUT COVER

12

CONTROL BOX ASSEMBLY WITH & WITHOUT COVER

13

PLUMBING SECTION

14

PARTS (200,000 BTU)

15

PARTS (Gas Train)

16

ELECTRICAL INFORMATION

18-19

WIRING DIAGRAM FOR NEW GENERATION BOILERS

18

WIRING SCHEMATIC FOR NEW GENERATION BOILERS

19

MAINTENANCE

20-21

CLEANING THE BOILER

20

REPLACEMENT PARTS

20

CLEANING INSTRUCTIONS

20

APPLICATION INSTRUCTIONS

22-23

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Market Forge Industries M24G200A-4SP, M36G300A-4SP, M24G100A-4SP, Gas Operated Boiler, M36G100A-4SP manual Table of Contents