Drill hinge clearance holes in overlay panel

FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS

Step 5: Drill hinge clearance holes in overlay panel

Set the overlay panel on the door front, align the edges, and clamp together. Clamp the panel firmly but be careful not to damage the door or the panel. Mark center of hinge adapter hole on wood panel, top and bottom. (See Figure 10.) Remove wood panel from door and drill 5/16” (8mm) diameter clearance holes into the overlay panels 3/4” (20mm) deep. These will be clearance holes for the top and bottom hinge pins.

This is also a convenient time to locate and drill the holes for your handle. Most often the handle is to match that of the sur- rounding cabinetry. If your handle attaches from the back-side of the custom panel, locate the mounting holes while the panel is attached to the door and cabinet. After the panel is removed from the door, drill the mounting holes from the front, to the recommended diameter of the handle manufacturer. Counter bore the back-side of the panel so the screw heads do not inter- fere with the surface of the door.

Step 6: Drill panel mounting holes

Re-clamp the panel to the door per step 5 and drill the screw pilot holes, located in the gasket channel, for attaching the over- lay panel to the door. Select the size of the hole from Table B. Be careful not to drill the pilot holes through the overlay panel, (1/2” (12.7mm) deep for 3/4” (19mm) and 5/8” (15.7mm) panels ).

Material Type	Pilot Hole for #8 Wood Screw
Hardwood	1/8” (3.2mm) Diameter. Pilot Hole
Softwood	7/64 (2.8mm) Diameter. Pilot Hole
	Table B

NOTE

If your refrigerator has a door lock proceed to Step 7. If your refrigerator does not have a door lock proceed to Step 9.

Top hinge adapter bracket

Hole in hinge adapter bracket

Door

Overlay panel

Hole in bottom

hinge adapter bracket

Figure 10

Glass door

shown

Step 7: Mark and drill lock hole (if required)

Locate and mark with a pencil the location of the lock hole on the overlay panel, this is the hole in the top corner of the handle side of the door. Remove the clamp and remove the overlay panel from the door. On the backside of the panel where you marked the lock location drill a 13/16” (20.5mm) diameter counter bore 7/16” (11.0mm) deep into the overlay panel. Drill a 15/32” (12.0mm) diameter hole through the overlay panel cen- tered on the counter bore being careful not to splinter the wood on the face side of the panel. (See Figure 11).

Step 8: Assemble the lock parts (if required)

Two (2) lock extensions are supplied with the lock. Use the lon- ger extension for a 3/4” thick overlay panel and the shorter one for a 5/8” thick panel. Assemble the lock extension, cam stop washer, spring washer, and set screw to the lock as shown in Figure 11 and 12. Install this assembly into the overlay panel and secure with the retaining nut using a 15mm socket. Make sure the key slot in the lock is vertical.

BRASS EXTENSION
SPRING WASHER
NUT	CAM
LOCK
	PHILLIPS SCREW
15/32 HOLE
13/16 COUNTER
BORE 7/16 DEEP
	INNER
	DOOR
3/4 INCH
WOOD PANEL
	SECTION A-A
	SCALE 1 : 1

Figure 11

6GARMP, 6GARM specifications

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Marvel Group 6GARM manual Drill hinge clearance holes in overlay panel, Drill panel mounting holes

Models: 6GARMP 6GARM