AC Waveshape Controls

Feature

 

 

Waveform

Effect on Bead

Effect on Appearance

AC Balance Control

 

 

51 – 99% EN

Reduces balling

Narrow bead, with no

Controls arc cleaning action. Adjusting the

 

 

 

 

action and helps

visible cleaning

Amperage

 

 

% EP

maintain point

 

% EN of the AC wave controls the width of

0

 

 

Bead

 

 

 

the etching zone surrounding the weld.

 

% EN

 

 

 

 

 

 

 

 

 

 

 

 

Note: Set the AC Balance control for adequate arc

 

 

 

 

Deep, narrow

 

cleaning action at the sides and in front of the weld

 

 

Time (1 AC Cycle)

penetration

No Visible Cleaning

puddle. AC Balance should be fine tuned according to

 

 

 

 

 

 

how heavy or thick the oxides are.

 

 

30 – 50% EN

 

Wider bead and

 

 

 

Increases balling

 

 

 

 

 

cleaning action

 

Amperage

 

 

% EP

action of the electrode

 

 

0

 

 

 

 

 

 

 

 

 

 

% EN

 

 

Bead

 

 

 

 

Shallow

 

 

 

 

 

 

 

 

 

Time (1 AC Cycle)

penetration

Cleaning

 

 

 

 

 

 

AC Frequency Control

 

 

60 Cycles per Second

Wider bead,

Wider bead and

 

 

 

 

Controls the width of the arc cone. Increasing

Amperage

 

 

 

good penetration —

cleaning action

 

% EN

% EP

ideal for buildup work

Bead

with increased directional control.

 

 

the AC Frequency provides a more focused arc

 

0

 

 

 

 

Note: Decreasing the AC Frequency softens the arc

 

 

Time (1 AC Cycle)

 

 

and broadens the weld puddle for a wider weld bead.

 

 

 

Cleaning

 

 

 

 

 

 

 

 

 

 

 

 

 

120 Cycles per Second

Narrower bead for

Narrower bead and

 

 

 

 

 

fillet welds and

cleaning action

 

Amperage

 

%

%

automated applications

 

 

0

EP

EP

 

Bead

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

% EN

% EN

 

 

 

 

 

Time (1 AC Cycle)

 

Cleaning

Independent AC Amperage Control

 

 

 

 

More current in

Narrow bead, with no

Allows the EN and EP amperage values to be

 

 

 

 

EN than EP:

visible cleaning

Current

 

EP+

EN –

Deeper penetration

Bead

EP amperage to precisely control heat input

 

speeds

set independently. Adjusts the ratio of EN to

 

0

 

 

and faster travel

 

to the work and the electrode. EN amperage

 

 

Time

 

 

controls the level of penetration, while EP

 

 

 

No Visible Cleaning

amperage dramatically effects the arc cleaning

 

 

 

 

 

 

 

 

 

 

 

action along with the AC Balance control.

 

 

 

 

More current

Wider bead and

 

 

 

 

 

 

 

 

EP+

 

in EP than EN:

cleaning action

 

Current

 

 

Shallower

 

 

0

 

EN –

penetration

 

 

 

 

 

 

 

 

 

 

Bead

 

 

 

 

 

 

 

 

 

Time

 

Cleaning

 

 

 

 

 

 

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Miller Electric 700 manual AC Waveshape Controls, Feature