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Welding System
Miller Electric
Big Blue 300 manual Manufacturer’s Rating Label
Models:
Big Blue 300
1
17
76
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Troubleshooting
Specifications
Install
Parts list
Electrical Diagrams
Warranty
Maintenance
Welding Wire can cause injury
Rectifier Assembly
Lift-ArcStart Procedure
Page 17
Image 17
3-2.
Manufacturer’s Rating Label
228
417-B /
803
562-F
OM-4433
Page 13
Page 16
Page 18
Page 17
Image 17
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Page 18
Contents
Processes
OM-4433218 314P
Description
File Engine Drive
From Miller to You
Table of Contents
Warranty
Arc Welding Hazards
Symbol Usage
Electric Shock can kill
HOT Parts can cause severe burns
Buildup of GAS can injure or kill
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Compressed Air Hazards
Engine Hazards
HOT Parts can cause burns and injury
Welding Wire can cause injury
Fire or Explosion hazard
Falling Unit can cause injury
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
Radiation can cause interference
− Consignes DE Sécurité − Lire Avant Utilisation
Signification des symboles
UN Choc Électrique peut tuer
Indique des instructions spécifiques
LES Fumées ET LES GAZ peuvent être dangereux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un in cendie ou une explosion
LE Bruit peut affecter l’ouïe
DES Organes Mobiles peuvent pro voquer des blessures
’EXPLOSION DE LA Batterie peu
Risque D’INCENDIE OU D’EXPLO- Sion
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoquer des blessures
DES Organes Mobiles peuvent provoquer des blessures
LE Surchauffement peut endom- mager le moteur électrique
LES Fils DE Soudage peuvent provoquer des blessures
’EMPLOI Excessif peut
Principales normes de sécurité
Proposition californienne 65 Avertissements
Information EMF
En ce qui concerne les implants médicaux
Std
− Definitions
− 50 h Std
Manufacturer’s Rating Label
Some symbols are found only on CE products
Symbols And Definitions
Dimensions, Weights, And Operating Angles
− Specifications
Weld, Power, And Engine Specifications
MIG Mode
Stick Mode
TIG Mode
Volt-Ampere Curves
Fuel Consumption
Curve shows typical fuel use under weld or power loads
Duty Cycle And Overheating
This unit is rated for welding at 250 amperes continuously
150 125 100
AC Generator Power Curve
Installing Welding Generator
− Installation
Location/Airflow Clearance
Grounding1
Supporting The Unit
Mounting Welding Generator
Mounting Surface
To Weld Unit In Place
Tools Needed 1/2
Installing Exhaust Pipe
Stop engine and let cool
Point exhaust pipe in desired di
Connecting The Battery
Activating The Dry Charge Battery If Applicable
Do not overfill battery cells
Close door after connecting battery
Engine Prestart Checks
Coolant Recovery Tank
Fuel
Oil
Stick and TIG Welding
Connecting To Weld Output Terminals
MIG and Fcaw Welding
Stop engine
150 ft 200 ft 250 ft
Stop engine Before Connecting to Weld Output terminals
Selecting Weld Cable Sizes
Socket Information
Connecting To Remote 14 Receptacle RC14
Welding Symbols
Front Panel Controls See Section
− Operating Welding Generator
Description Of Front Panel Controls See Section
Process/Contactor Switch Settings
Process/Contactor Switch
Lift-Arc Start Method Touch
Lift-ArcStart Procedure
Do not Strike Like a Match
Lift-Arc t TIG
Remote Voltage/Amperage Control
At least once a month, run engine at
Generator Power Receptacles
− Operating Auxiliary Equipment
Routine Maintenance
− Maintenance & Troubleshooting
Maintenance Label
To clean air filter
Servicing Air Cleaner
Servicing Engine Cooling System
Inspecting And Cleaning Optional Spark Arrestor Muffler
May affect engine warranty
Adjusting Engine Speed On Standard Models
Maximum
Do not set engine speed higher
Weld/Power Speed Adjustment
Engine Speed Adjustment
Engine Speed No Load
Rpm max 62.6 Hz 1500 rpm 50 Hz
To change oil and filter
Servicing Fuel And Lubrication Systems
To replace primary canister fuel filter
To drain water from fuel system
Overload Protection
Replace Damaged Brushes
Checking Generator Brushes
Help 25 Display
Voltmeter/Ammeter Help Displays
Help 20 Display
Welding
Troubleshooting
Engine
Generator Power
Check for obstructed throttle solenoid
Material Thickness Reference Chart
Circuit Diagram For Welding Generator
− Electrical Diagrams
219 228−E
Welding Generator
− RUN-IN Procedure
Wetstacking
From flammables
Run-In Procedure Using Load Bank
Output and do not exceed duty
Cycle or equipment damage may
Run-In Procedure Using Resistance Grid
Grounding Generator To Truck Or Trailer Frame
− Generator Power Guidelines
Selecting Equipment
How Much Power Does Equipment Require?
Grounding When Supplying Building Systems
Use ground device as stated in electrical codes
Amperes x Volts = Watts
Approximate Power Requirements For Farm/Home Equipment
Approximate Power Requirements For Industrial Motors
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
How Much Power Can Generator Supply?
Power Required To Start Motor
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x 1000 / Volts = Starting Amperage
Typical Connections To Supply Standby Power
Selecting Extension Cord Use Shortest Cord Possible
101 111 110 −3 109 108 −2 107 102 103 9897 104 106 105
− Parts List
4243
80Fig.12−4
6665
TE1
Dia Part Description Quantity Mkgs
Batt
Panel, Front w/Components -1Item
Panel, Front w/Components
FUEL/HM
Control Panel
Generator -1Item
Generator
Rectifier Assembly
Wiring Harnesses
Support
Service
Your distributor also gives
Miller Electric Mfg. Co
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