Manuals / Miller Electric / Power Tools / Welder

Miller Electric OM-1500-4 manual Pin Plug Information, Gun Recommendation Table, Process

Models: OM-1500-4

1 36
Download 36 pages 24.21 Kb
Page 16
Image 16

3-3.

14-Pin Plug Information

 

 

 

 

 

Pin*

Pin Information

 

 

 

 

 

A

24 volts ac with respect to socket G.

 

 

J

A

B

Contact closure to A completes 24 volts ac contactor control circuit.

 

 

 

 

 

I

K

B

G

Circuit common for 24 volts AC circuit.

 

 

 

 

 

H

N

L

C

C

+10 volts dc input from power source to wire feeder with respect to socket D.

 

G

M

D

D

Remote control circuit common.

 

 

F

E

 

 

 

 

 

 

 

 

 

 

 

E

0 to +10 volts dc output signal from wire feeder to power source with respect to socket D.

 

 

 

 

H

Voltage feedback; 0 to +10 volts dc, 1 volt per 10 arc volts.

 

 

 

 

 

F

Current feedback; 0 to +10 volts dc, 1 volt per 100 amperes.

*The remaining pins are not used.

 

 

3-4. Gun Recommendation Table

 

 

Process

 

Gun

 

GMAW – Hard or Cored Wires

Roughneck C-Series Guns: 300,

 

 

 

 

 

 

400, 500, And 600 Amp.

 

FCAW – Self-Shielding Wires

 

FC-1260 Or FC-1150

 

3-5. Wire Type, Size, And Feed Speed Capability Table

 

Motor Speed

Wire Type

Wire Size

Feed Speed Capability

Standard

 

All

 

.023 To 5/64 in (0.6 To 2 mm)

50 To 780 ipm (1.3 To 19.8 mpm)

Standard

 

All

 

3/32 To 7/64 in (2.4 To 2.8 mm)

50 To 700 ipm (1.3 To 17.8 mpm)

Standard

 

All

 

1/8 in (3.2 mm)

50 To 300 ipm (1.3 To 7.6 mpm)

Optional High

All

 

.023 To 5/64 in (0.6 To 2 mm)

90 To 1440 ipm (2.3 To 36.6 mpm)

Speed

 

 

 

 

 

 

 

OM-1500-4 Page 12

Page 15 Page 17
Page 16
Image 16
Miller Electric OM-1500-4 Pin Plug Information, Gun Recommendation Table, Wire Type, Size, And Feed Speed Capability Table
Page 15 Page 17

OM-1500-4 specifications

The Miller Electric OM-1500-4 is a versatile and robust multi-process welding machine that stands out in the welding industry due to its advanced technological features and superior performance. Designed for a range of applications, the OM-1500-4 excels in both light and heavy industrial environments, making it a favorite among professionals and hobbyists alike.

One of the key features of the OM-1500-4 is its multi-process capability, allowing users to perform MIG, TIG, and Stick welding with ease. This flexibility is essential for welders who require a machine that can adapt to various materials and project requirements. The machine's ability to switch between processes ensures efficiency and reduces the time spent on job changes.

The OM-1500-4 is equipped with Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the selected material and thickness. This feature is particularly beneficial for novice welders, as it allows them to achieve quality welds without extensive knowledge of machine settings. Experienced welders also appreciate this technology for its time-saving benefits, enabling them to focus on more critical aspects of their work.

In terms of performance, the OM-1500-4 boasts a high output power of 150 amps, allowing it to weld thicker materials with confidence. Its robust duty cycle ensures that welders can work on demanding projects without frequent overheating or interruptions. The machine is built to withstand heavy use, featuring a durable design that can endure the rigors of industrial applications.

Moreover, the OM-1500-4 incorporates advanced cooling technologies, which help maintain optimal operating temperatures. This not only extends the lifespan of the machine but also ensures consistent performance over extended periods. The inclusion of synergic control further enhances the user experience by allowing for fine-tuning of welding parameters to achieve the best results for each specific task.

Portability is another significant advantage of the OM-1500-4. It is designed with a compact and lightweight frame, making it easy to transport between job sites. The user-friendly interface and intuitive controls streamline operation, allowing welders to set up and start working quickly.

In conclusion, the Miller Electric OM-1500-4 is a powerful, multi-process welding machine that adeptly blends technology with usability. Its outstanding features, including Auto-Set technology, high power output, and advanced cooling methods, make it a top choice for welders seeking efficiency and reliability in their equipment. Whether for professional or personal projects, the OM-1500-4 delivers performance that professionals can count on.