Motorola 68P02958C00-B Hardware Installation

3-1

Hardware Installation

Hardware description

The IP Gateway hardware is based on the 68360 Motorola processor, which is a dedicated

smart CPU with Ethernet and I/O controller. In addition to the communication capabilities, the

IP Gateway has powerful processing capabilities, using 32 Mbytes (8 Mbytes X 32 bit) of

DRAM and 1 Mbyte (256 Kbyte X 32 bit) of FLASH memory.

A simplified block diagram of the IP Gateway hardware is provided in Figure 3-1.

ETHERNET

TRANSCEIVER

RS-232

TRANSCEIVER

RS-232

TRANSCEIVER

RS-485

TRANSCEIVER

DRAM

1MX 32 BIT

RS-232

TRANSCEIVER

FLASHMEMORY

256KX 32 BIT

1MX 32 BIT

MODEM

TRANSCEIVER

PORT1A

PORT1B

PORT1C

PORT2A

PORT2B

PORT3

PORT4

CPU

68360

FRONTPANEL

LEDs

INDICATIONS

PLUG-INBOARD

PLUG-I

BOARD

Figure 3-1: IP Gateway, Simplified Block Diagram

Contents

Main Page iMarch 2003 Contents ii iii iv v vi vii viii ix x xi xii Page Introduction Scope of the Manual IP Gateway System and ToolBox Software Version Policy Introducing the IP Gateway IP Gateway MOSCAD world IP Gateway Applications MOSCAD NFM Overview Page IP Gateway System Overview SCADA System MOSCAD world Figure 2-1: SCADA Control Center with Radio-Based MOSCAD System 2-2 Page MDLC Over IP MDLC via Terminal Server MDLC via Astro IP MDLC Over Private DataTac SCADA Inte rface Client-Server environment Channels and Channel types MOSCAD System - RTU definitions Primary/Secondary Gateway Modes Communicating with the IP Gateway Troubleshooting MOSCAD NFM System System Overview 2-11 MDLC Network Figure 2-6: MOSCAD NFM System Architecture with TELNET Application TCP/IP on Ethernet LEGEND MOSCAD RTU MOSCAD Toolbox IP Gateway for TCP/IP IP Gateway Toolbox IP Gateway Web Server IP Gateway Redundancy HealthCheck Mechanism 3-1 Hardware Installation Figure 3-1: IP Gateway, Simplified Block Diagram Hardware description CPU 68360 Communication Ports Page Mechanical Installation Page 3-6 Connectors Connector Locations Eight connectors are located on the IP Gateway rear panel as shown in Figure 3-4 below: Figure 3-4: IP Gateway Rear Panel Connector Description Port Specifications Ethernet Port IP Gateway Toolbox Port RS-232/RS-485 Communication Ports Page Indication LEDs Page Page Software Installation Introduction IP Gateway Toolbox - Functions and Features Prerequisites Installation Procedures Page Page Page Page Page Page Starting a Toolbox Application IP Gateway Toolbox General Concept Site Configuration Site Configuration Window Page Page Page OutPutBar Page Page Page Save WorkSpace Close WorkSpace Page Upload Abort Upload/Download View Last Upload Information Page CPU Menu Tools Menu Page Tile Vertically Tile Horizontally Help Topics About Site Configuration Port Parameters Port 2 Port Type for Port 2 User Parameters for Port 2 Advanced Physical and Link Layer Parameters for Port 2 Port 3 Port Type for Port 3 Page User Parameters for Port 3 Advanced Physical and Link Layer Parameters for Port 3 Zones in Port 3 Page Port 4 Port Type for Port 4 User Parameters for Port 4 Advanced Physical and Link Layer Parameters for Port 4 Zones in Port 4 IP Port Port Type for TCP/IP Port 1 User Parameters for TCP/IP Port 1 Link Layer Parameters for TCP/IP Port 1 TCP/IP Allocations/Settings Page Port Type for DataTAC Port 1 User Parameters for DataTAC Port 1 Physical Parameters for DataTAC Port 1 Link Layer Parameters for DataTAC Port 1 Page Terminal Server Ports Overview Insert One Port Insert Group of Ports Page Copy One Port Copy Group of Ports Page Delete Ports User Parameters for Terminal Server Port 1 Advanced Physical Parameters for Terminal Server Port 1 Advanced Link Parameters for Terminal Server Port 1 Advanced Parameters Physical layer Page Page Page Link Layer Page Transport Multiplex Layer Message-Oriented Service (Frame Sequence) MDLC Network Layer Network Layer General Communication MDLC Session Logical Channels Application layer Presentation Layer Transport Layer MDLC Mini-session Applications RTU To RTU Event and Burst Broadcast (Group Call) MDLC and User Port Heaps MDLC Buffers ! User Buffers General System Parameters LEDs Timers Hookups Buffer and Queue Size Ladder Process Tasks System Flags System Values 'C application parameters System Parameters Gateway Settings System Resources Task Allocation Request Allocation Network Configuration Routing of Data Frames Routing over Alternative Direct Link . . Network Configuration Window Page Page Page Page Setup Exit Page Page Authentication Keys Authentication Options Edit Links Costs Tools Menu View As Text Page Font Download window Page MDLC Links Configurator The MDLC Links Configurator Window Page Page Page Save All Page Site Table Site Table Window Page Page Page Page Page Page Page Delete Site Delete Group of Sites Change Retries Value Change Timeout Value Change Primary Link ID Value Change Primary Link Validity Value Change Secondary Link ID Value Page Table bar Site bar Page SNMP Configurator The SNMP Configurator Window Page Page Page Page Upload Page Downloader Downloading Files Page Page Page Page Downloading system software Page Erasing Configuration Page Page Page Open System File Page Page Page Dial Up Modem Connections ..... Parameter Settings Dial Up Window Page Page Page Page Phone Menu Page Site Date & Time Site Date & Time Window Page Site Menu Exit Actions Menu Get Set Page Page Phone Book Page Page Page Merge Page Page Communication Setup Page Page Stop Communication Driver Host Table Page Page Page Page Action Menu DataTac Modem ID Table The DataTac Modem ID Table Window Page Page Page Action Menu IP Conversion Table IP Gateway Site Configuration IP Conversion Table Preparation Page Page Page Page Page SW Diagnostics & Loggers SW Diagnostics and Loggers Window Error Logger Tool Software Diagnostics Tool Page Open for Editing Page Page Loggers Menu Error Log example Diagnostics Communication System Statistics Page Page Page Reading Diagnostics Information Page 5-173 Interesting fields: Static Data Dynamic Data 5-174 Example of Level 1 Diagnostics: HELTHCH Health Check Device 5-175 Start Device List Abort Site bar Loggers Bar Page Page HealthCheck Mechanism MDLC Infrastructure Mechanism Disabled HealthCheck HealthCheck Setup Setting up the Site Table Site Configuration HealthCheck Diagnostics Page Adding Terminal Server Ports Site Configuration for Terminal Server Configuring Terminal Server to work with IP Gateway Configuration Page Configuration Page Example: Setting 14 Ports (port 3 to 16) of ELS16 to the IP Gateway: Terminal Server definition Page Page Page IP Gateway Redundancy Redundant IP Gateway Configurations Site Configuration IP Gateway Web Operation Site Map Security Page Page The Tools Downloading System Software using the Web Server Retrieving Errors using the Web Server Retrieving Software Diagnostics using the Web Server Setting SNMP Configuration using the Web Server Page IP Gateway Telnet Application Telnet User Interface Connecting to the IP Gateway Telnet Command Summary Page Page Example Output APPENDIX A: RS232 Adapter Cables Connection to a Computer or Terminal Connection to a Modem Connection to a Radio Connection to VRM650/VRM660 radio Connection to Conventional Astro radio RTU-to-RTU Connection Using MDLC Protocol through RS232 A-5 RTU-to-RTU Synchronous Communication Using Port 3, 4 SITE A SITE B B-1 APPENDIX B: Remote ToolBox Modem Setup Hayes ACCURA 144 + FAX 144 B-2 B-3 B-4 Motorola OnlineSURFR 28.8 B-5 B-6 B-7 Motorola OnlineSURFR 33.6 B-8 Motorola OnlineSURFR 56K B-9 UDS V.3225 B-10 Page B-12 USRobotics Sportster 14400 Fax B-13 B-14 USRobotics Sportster 28800 Fax B-16 B-17 USRobotics Sportster 56K Fax B-19 Intel SatisFAXtion Modem/400e OK B-20 B-21 Software Diagnostics Output TRANSPORT MUX DEVICE = TRNINT ## 16 LEVEL = 0 ## 17 LEVEL = 1 ## 18 LEVEL = 2 ## 19 LEVEL = 3 ## 20 LEVEL = 4 ## 21 LEVEL = 5 HEAP DEVICE = HP_F_TX, HP_F_RX, HP_UF_A, HP_UF_U ## 32 LEVEL = 0 ## 32 LEVEL = 1 ADAPTER DEVICE = COM1A,RTU1A, LIN1A, ## 48 LEVEL = 0 ## 49 LEVEL = 10,11 TRANSPORT DEVICE = TRANS1, TRANS2,... ## 64 LEVEL = 0 Page ## 65 LEVEL = 1 ## 66 LEVEL = 10/11 MTE ## 80 LEVEL = 0 ## 81 LEVEL = 1 ## 82 LEVEL = 2 LINK ## 112 LEVEL = 0 Page ## 113 LEVEL = 1 ## 115 LEVEL = 10/11 NETWORK STOCK (NSTOCK) ## 144 LEVEL = 0 ## 145 LEVEL = 1 ## 146 LEVEL = 2 ## 151 LEVEL = 4 NETWORK (NETWRK) ## 180 LEVEL = 0 ## 181 LEVEL = 10/11 MINISESSION (EVNT , STCL) ## 200 LEVEL = 0 ## 201 LEVEL = 1 ## 202 LEVEL = 2 C-17 9. Next box index. 10. The internal queue ID. ## 203 LEVEL = 3 ## 204 LEVEL = 4 ## 205 LEVEL = 5 ## 206 LEVEL = 6 ## 207 LEVEL = 7 ## 208 LEVEL = 8 See Diagnostics in the System Setup and Diagnostics Tools manual. ## 209 LEVEL = 9 ## 210 LEVEL = 10/11 HDLC (RAD1P, RAD2P,...) ## 260 LEVEL = 0 ## 261 LEVEL = 1 ## 262 LEVEL = 2 Page ## 263 LEVEL = 3 ## 264 LEVEL = 4 ## 270 LEVEL = 10/11 ## 271 UART ## 280 ## 281 ## 282 Page ## 283 Page ## 285 ## 286 ## 287 Page ## 288 ## 290 ## 291 RADIO CHANNEL (RAD1C , RAD2C,) ## 300 LEVEL = 0 ## 301 ## 302 LEVEL = 2 Page ## 303 LEVEL = 3 TRUNK CHANNEL ## 320 ## 321 ## 322 Page ## 323 RS232 CHANNEL ## 340 ## 341 ## 342 ## 343 MODEM CHANNEL ## 360 ## 361 ## 362 Page ## 363 TIMERS (10__MS , 100_MS , 1__SEC , 1__MIN) ## 380 LEVEL = 0 RS485 ## 520 ## 521 ## 522 ## 523 FLASH MEMORY (FLASHDB, FLSEXT1) ## 600 LEVEL = 0 LEVEL = 2 ## 601 LEVEL = 1, 20 , 21 , ... , 39 ## 620 LDIALER (DIL2D , DIL 3D) ## 640 LEVEL = 0 ## 641 LEVEL = 1 (ML_DL) ## 645 LEVEL = 0 ## 646 LEVEL = 1 TOPLC (PLC1L, PLC2L, PLC3L) ## 660 LEVEL = 0 ## 661 LEVEL = 1 FRAME - SEQ ## 700 BURST - SEQ PHONE BOOK LEVEL = 0 PHNBK TIMER EVENT ## 960 ## 961 STBLA (SITE TABLE) ## 1022 LEVEL = 2 POOLMNGR ## 1130 ## 1131 ## 1132 ## 1140 OCOMM LEVEL = 0 ## 1400 ## 1401 LEVEL = 1 ## 1410 ## 1420 LEVEL = 20 ## 1430 ## 1431 ## 1440 FSKADP (OCOMC) ## 1500 LEVEL = 0 ## 1501 LEVEL = 1 ## 1502 LEVEL = 2 Page ## 1503 LEVEL = 3 ## 1504 LEVEL = 4 ## 1510 GPS ## 1600 ## 1601 LEVEL = 1 ## 1610 TCP/IP ## 1700 LEVEL = 0 Page GAUART DEVICE = COMxA, RTUxA, LINxA ## 2020 LEVEL = 0 ## 2021 LEVEL = 1 ## 2022 LEVEL = 2 ## 2040 LEVEL = 0 SITTBL ## 2060 LEVEL = 0 ## 2061 LEVEL = 1 IPLINK LINxL ## 2200 LEVEL = 0 ## 2201 LEVEL = 1 ## 2202 LEVEL = 2 ## 2203 LEVEL = 3 ## 2210 LEVEL = 10, 11 Page SLIP LINxSlp ## 2300 LEVEL = 0 ## 2301 LEVEL = 1 Page C-96 ## 2302 LEVEL = 2 Page Page ## 2310 LEVEL = 10, 11 Page ## 2398 ## 2399 IPLINK LINxL ## 2500 LEVEL = 100 ## 2501 LEVEL = 101 ## 2502 LEVEL = 102 ## 2503 LEVEL = 103 ## 2504 LEVEL = 104 ## 2505 LEVEL = 105 ## 2510 LEVEL = 110, 111 ## 2520 LEVEL = 100 ## 2521 LEVEL = 101 ## 2522 LEVEL = 102 ## 2523 LEVEL = 103 ## 2524 LEVEL = 104 ## 2525 LEVEL = 105 ## 2526 LEVEL = 106 ## 2527 LEVEL = 107 ## 2530 LEVEL = 110,111 Page ## 2540 LEVEL = 210,211 ## 2542 LEVEL = 102 ## 2598 ## 2599 DMAP27 DEVICE = RADxD ## 2700 LEVEL = 0 ## 2710 LEVEL = 10,11 C-115 MPT1327 (PHYSICAL MODULE) DEVICE = RADxP ## 2750 LEVEL = 0 Page C-117 ## 2751 LEVEL = 1 ## 2752 LEVEL = 2 ## 2753 LEVEL = 2 Page C-121 ## 2754 LEVEL = 3 ## 2760 LEVEL = 10,11 1. Number of times a frame was discarded. 2. Number of frames with a CRC error. IMAP27 ## 2802 LEVEL = 2 ## 2810 LEVEL = 10,11 DESx ## 2900 LEVEL = 0 ## 2901 LEVEL = 1 ## 2902 LEVEL = 2 ## 2903 LEVEL = 2 AUSYNC ## 3000 LEVEL = 0 ## 3001 LEVEL = 1 ## 3002 LEVEL = 2 ## 3010 LEVEL = 10 ## 3011 LEVEL = 11 TMAUTH ## 3100 LEVEL = 0 ## 3101 LEVEL = 1 REQMNG ## 5000 LEVEL = 0 ## 5001 LEVEL = 1 ## 5005 LEVEL = 10, 11 HELTHCH (HEALTH CHECK) ## 5121 LEVEL = 1 LNKHNDL ## 5161 LEVEL = 1 DOCTOR ## 5211 LEVEL = 1 Error Messages Error Logger Messages Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Error Messages C-166 Error #1152: Channel Not Init Msg Id: %% Msg Type: %% Uninitialized X25/LAPB channel. May indicate system software problem. Consult product group. Error #1153: Intr_ID: %% Code: %% Len: %% Params: %% X25 internal errors. Error #1154: LAPB ID: %% Code: %% LAPB internal errors. Page Page Page Page Page Page Page Page Page C-176 C-177 C-178 C-179 C-180 Page Entering the Password Changing the Session Password Uninstalling the IP Gateway Toolbox Application