MAINTENANCE AND REPAIR INSTRUCTIONS

MAINTENANCE SCHEDULE

Perform these required maintenance procedures at the frequency stated in the table. These procedures should also be a part of any seasonal tune-up.

NOTE: Some maintenance procedures may require special tools or skills. If you are unsure about these procedures take your unit to any non-road engine repair establishment, individual or authorized service dealer.

WARNING: To prevent serious injury, never perform maintenance or repairs with unit running. Always service and repair a cool unit. Disconnect the spark plug wire to ensure that the unit cannot start.

NOTE: Maintenance, replacement, or repair of the emission control devices and system may be performed by any non-road engine repair establishment, individual or authorized service dealer.

In order to assure peak performance of your engine, inspection of the engine exhaust port may be necessary after 50 hours of operation. If you notice lost RPM, poor performance or general lack of acceleration, this service may be required. If you feel your engine is in need of this inspection, refer service to any non-road engine repair establishment, individual or authorized service dealer for repair. DO NOT attempt to perform this process yourself as engine damage may result from contaminants involved in the cleaning process for the port.

FREQUENCY

MAINTENANCE REQUIRED

REFER TO

 

 

 

Before starting engine

Fill fuel tank with fresh fuel

Page 8

 

 

 

Every 10 hours

Clean and re-oil air filter

Page 14

 

 

 

Every 25 hours

Check and clean spark arrestor

Page 14

Check spark plug condition and gap

Page 15

 

 

 

 

Every 50 hours

Inspect exhaust port and spark arrestor screen for clogging or

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obstruction to assure maximum performance levels

 

 

 

 

 

LINE INSTALLATION

This section covers both SplitLine™ and standard single line installation.

Always use original equipment manufacturer 0.105 in. (2.67 mm) replacement line. Other types of line may make the engine overheat or fail.

WARNING: Never use metal-reinforced line, wire, chain or rope. These can break off and become dangerous projectiles.

There are two methods to replace the trimming line:

Fig. 28

• Wind the inner reel with new line

Indexing Teeth

• Install a prewound inner reel

 

Winding the Existing Inner Reel

 

1.

Hold the outer spool with one hand and unscrew the Bump

 

 

Knob clockwise (Fig. 27). Inspect the bolt inside the bump

 

 

knob to make sure it moves freely. Replace the bump knob if

 

 

damaged.

 

2.

Remove the inner reel from the outer spool (Fig. 27).

 

3.

Remove spring from the inner reel (Fig. 27).

 

Outer Spool

Spring

Inner Reel

Bolt

Bump Knob

Fig. 27

4.Use a clean cloth to clean the the inner reel, spring, shaft and inner surface of the outer spool (Fig. 28).

5.Check the indexing teeth on the inner reel and outer spool for wear (Fig. 29). If necessary, remove burrs or replace the reel and spool.

Fig. 29

NOTE: SplitLine™ can only be used with the inner reel with the slotted holes. Single line can be used on either type of inner reel. Use Figure 30 to identify the inner reel you have.

For Use with Single

For Use with SplitLine™

Line ONLY

or Single Line

 

Slotted

 

Holes

Fig. 30

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