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Multiquip DCA-220SSJ Air Removal, Check Oil Level, Replacing Oil Filter, Replacing Fuel Filter

Models: DCA-220SSJ

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DCA-220SSJ — MAINTENANCE (ENGINE)

Air Removal

Flushing Out Radiator and Replacing Coolant

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. See the John Deere Engine Manual for details.

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 31.

Replacing Oil Filter

Remove the old oil filter.

Apply a film of oil to the gasket on the new oil filter.

Install the new oil filter.

After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Replacing Fuel Filter

Replace the fuel filter cartridge with new one every 500 hours or so.

Loosen the drain plug at the lower top of the fuel filter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

Vent any air.

Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant. Open the radiator cap while draining. Remove the overflow tank and drain.

Check hoses for softening and kinks. Check clamps for signs of leakage.

Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. DO NOT clean radiator core with any objects, such as a screwdriver.

Tighten both cocks and replace the overflow tank.

Replace with coolant as recommended by the engine manufaturer.

Close radiator cap tightly.

WARNING - BURN HAZARDS

Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam.

Generator Storage

For longe term storage of the generator the following is recommended:

Fill the fuel tank completely. Treat with a fuel stabilizer if necessary.

Completely drain the oil from the crankcase and refill if necessary with fresh oil.

Clean the entire generator, internal and external.

Cover the generating set and store in a clean, dry place.

Disconnect the battery.

Make sure engine coolant is at proper level.

If generator is mounted on a trailer, jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires.

PAGE 58 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

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Page 58
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Multiquip DCA-220SSJ Air Removal, Check Oil Level, Replacing Oil Filter, Cleaning the Fuel Strainer, Replacing Fuel Filter
Page 57 Page 59

DCA-220SSJ specifications

The Multiquip DCA-220SSJ is a high-performance diesel generator renowned for its reliability and efficiency in various applications. Whether in construction, events, or emergency backup, this generator is designed to provide dependable power when you need it most.

One of the main features of the DCA-220SSJ is its powerful 220 kVA output capability. With a robust engine, this generator can support a wide range of equipment, making it suitable for both heavy-duty industrial tasks and lighter applications. It is equipped with a 4-cylinder, liquid-cooled diesel engine, known for its durability and consistent performance. The engine technology used in the DCA-220SSJ ensures low fuel consumption while minimizing emissions, adhering to stringent environmental regulations.

The DCA-220SSJ also features a compact design, making it easy to transport and set up in various locations. Its sturdy skid-mounted frame provides stability and protection to the internal components, while the weather-resistant canopy ensures that it can operate reliably in diverse weather conditions. This design is particularly beneficial for outdoor applications where exposure to the elements is a concern.

An important aspect of the DCA-220SSJ's functionality is its advanced control panel. It includes digital monitoring systems that provide real-time data on performance metrics such as voltage, frequency, and operating hours. This information helps users maintain the generator effectively and plan for servicing to avoid unexpected downtime. The generator also features automatic voltage regulation (AVR), which maintains a stable output voltage, protecting connected equipment from power surges.

Safety is a top priority with the DCA-220SSJ, which includes several built-in safety features. These include low oil pressure shutdown, high-temperature shutdown, and overload protection, ensuring that the generator operates safely under all conditions.

Furthermore, the generator is designed for ease of maintenance, with accessible service points to streamline regular checks and repairs. This helps to extend the lifespan of the unit and ensures reliable operation over time.

In summary, the Multiquip DCA-220SSJ is a versatile and robust diesel generator. With its powerful output, advanced technologies, user-friendly controls, and a strong focus on safety and efficiency, it stands out as an essential tool for various industries needing reliable power solutions.