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Multiquip MC-92S, MC-92P HONDA GX240K1HA2 ENGINE - CYLINDER BARREL ASSY, Cylinder Barrel Assy

Models: MC-92P MC-92S

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HONDA GX240K1HA2 ENGINE — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

PAGE 62 —MC-92P/S CONCRETE MIXERS — OPERATION AND PARTS MANUAL — REV. #7 (09/13/07)

Page 62

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Multiquip MC-92S, MC-92P manual HONDA GX240K1HA2 ENGINE - CYLINDER BARREL ASSY, Cylinder Barrel Assy

Contents

MODELS MC-92S MC-92P OPERATION AND PARTS MANUALGASOLINE ENGINE/ELECTRIC MOTOR CONCRETE MIXERSPROPOSITION 65WARNING Leadfromlead-basedpaints CrystallinesilicafrombricksPage HONDA GX240K1HA2 ENGINE MC-92P/S CONCRETE MIXER - TABLE OF CONTENTSSpecification and part number NOTE are subject to change without noticeChoose from three easy options MC-92P/S CONCRETE MIXER - PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierTable 1. Specifications Engines/Electric Motor Table 2. MC-92P/S SpecificationsMC-92P/S CONCRETE MIXER - SPECIFICATIONS ModelMC-92P/S CONCRETE MIXER - DIMENSIONS MIXER Figure 1. Mixer DimensionsSAFETY MESSAGE ALERT SYMBOLS MC-92P/S CONCRETE MIXER - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS Rotating Parts Accidental StartingGENERAL SAFETY DANGERMC-92P/S CONCRETE MIXER - RULES FOR SAFE OPERATION Emergencies Maintenance SafetyMC-92P/S CONCRETE MIXER - RULES FOR SAFE OPERATION Figure 1A. MC-92P/S Mixer Decals MC-92P/S CONCRETE MIXER - OPERATION AND SAFETY DECALSMachine Safety Decals Engine Maintenance MC-92P/S CONCRETE MIXER - GENERAL INFORMATIONPower Plants ApplicationMC-92P/S CONCRETE MIXER - MIXER BASIC COMPONENTS Figure 2. Mixer Major ComponentsMC-92P/S CONCRETE MIXER - BASIC ENGINE COMPONENTS Figure 3. Engine Controls and ComponentsFigure 4. Handwheel Assembly MC-92P/S CONCRETE MIXER - HANDWHEEL ASSEMBLYAssembly Tow Bar to Vehicle Connection Coupler Only Towing Safety PrecautionsMC-92P/S CONCRETE MIXER -TOWING GUIDELINES Mixer Tow Bar Vehicle Connection Pintle and LoopTow Bar to Mixer Connection MC-92P/S CONCRETE MIXER - SAFETY CHAIN CONNECTIONFigure 5. Tow Bar and Safety Chain Installation Figure 6. Voltage Change Switch MC-92P/S CONCRETE MIXER - ELECTRIC MOTORElectric MotorVoltage Change Switch Table 6. Electric Motor Wiring InformationMC-92P/S CONCRETE MIXER - ELECTRIC MOTOR Figure 7. Single Phase Electric Motor with 12 inch Pigtail CableExplosive Fuel MC-92P/S CONCRETE MIXER - PRE-INSPECTION GAS ENGINETable 7. Oil Type Start/Stop SwitchesStarting the Engine Gasoline Only MC-92P/S CONCRETE MIXER - INITIAL START-UP GAS ENGINEFigure 13. Engine ON/OFF Switch Figure 10. Fuel Shut-OFF LeverFigure 18. Electric Motor ON/OFF Switch ON Position MC-92P/S CONCRETE MIXER - INITIAL START-UP ELECTRIC MOTORFigure 17. Voltage Change Switch 115 VAC Position DANGEROperation MC-92P/S CONCRETE MIXER - OPERATIONFigure 23. Electric Motor ON/OFF Switch OFF Position Figure 19. Mixing Drum PositioningFIRST MC-92P/S CONCRETE MIXER - MAINTENANCE ENGINETable 8. Engine Maintenance Schedule EVERYENGINEAIRCLEANER MC-92P/S CONCRETE MIXER - MAINTENANCE ENGINEMaintenance Figure 26. Engine Air Cleaner Figure 25. Engine Oil DrainingGrease Fittings Zerk Maintenance Mixer MC-92P/S CONCRETE MIXER - MAINTENANCE MIXERBall Socket and Clamp Face Maintenance Mixer CleaningTires Wear/Inflation MC-92P/S CONCRETE MIXER - MAINTENANCE MIXERTires/Wheels/Lug Nuts SuspensionMixer Storage Lug Nut Torque Requirementsto tighten wheel lug nuts MC-92P/S CONCRETE MIXER - MAINTENANCE MIXERPage SYMPTOM MC-92P/S CONCRETE MIXER - TROUBLESHOOTING ENGINETABLE 10. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMTABLE 11. MIXER TROUBLESHOOTING MC-92P/S CONCRETE MIXER - TROUBLESHOOTING ENGINE/MIXERTABLE 10. ENGINE TROUBLESHOOTING Continued SYMPTOMPART NO. Column EXPLANATION OF CODE IN REMARKS COLUMNNO. Column QTY. ColumnWITH HONDA GX240K1HA2 AND ROBIN EH25-2YR000 MC-92P/S CONCRETE MIXER - SUGGESTED SPARE PARTSMC-92P/ MC-92S CONCRETE MIXERS 1 TO 4 UNITS DescriptionMC-92P/S CONCRETE MIXER - NAME PLATE AND DECALS NAME PLATE AND DECALSREMARKS MC-92P/S CONCRETE MIXER- NAME PLATE AND DECALSPART NAME MC-92P/S - PLASTIC BARREL PLASTIC BARREL ASSYBARREL, PLASTIC 9 CU. FT MC-92P/S - PLASTIC BARRELPART NAME SUPPORT BRACKET, UPPERMC-92P/S - STEEL BARREL STEEL BARREL ASSYPART NAME REMARKMC-92P/S - STEEL BARREL SPINDLE BEARING 5/8 CONEMC-92P/S - MAIN FRAME ASSEMBLY MAIN FRAME ASSYREMARK MC-92P/S - MAIN FRAME ASSEMBLYPART NAME GREASE FITTING 1/8 NPTMC-92P/S - AXLE ASSEMBLY AXLE ASSYREMARK MC-92P/S - AXLE ASSEMBLYPART NAME HUB ASSY., 4-BOLT 7/8 SPINDLEMC-92P/S - CABINET ASSEMBLY CABINET ASSYREMARKS MC-92P/S - CABINET ASSEMBLYPART NAME PAINT, SPRAY CAN 12 OZ. TRAFFIC REDMC-92P/S - GAS ENGINE MOUNTING PLATE ASSEMBLY GAS ENGINE MOUNTING PLATE ASSYREMARKS MC-92P/S - GAS ENGINE MOUNTING PLATE ASSEMBLYPART NAME ALLEN SCREW 5/16 NC X 1/2MC-92P/S - ELECTRIC MOTOR MOUNTING PLATE ASSEMBLY ELECTRIC MOTOR MOUNTING PLATE ASSYMC-92P/S - ELECTRIC MOTOR MOUNTING PLATE ASSEMBLY PART NAMEHONDA GX240K1HA2 ENGINE - AIR CLEANER ASSY AIR CLEANER ASSYPART NAME HONDA GX240K1HA2 ENGINE - AIR CLEANER ASSYELBOW COMP., AIR CLEANER REMARKSHONDA GX240K1HA2 ENGINE - CAMSHAFT ASSY CAMSHAFT ASSYREMARKS HONDA GX240K1HA2 ENGINE - CAMSHAFT ASSYPART NAME RETAINER, IN. VALVE SPRINGHONDA GX240K1HA2 ENGINE - CARBURETOR ASSY CARBURETOR ASSYSCREW, THROTTLE STOP HONDA GX240K1HA2 ENGINE - CARBURETOR ASSYPART NAME QTY. REMARKSHONDA GX240K1HA2 ENGINE - CONTROL ASSY CONTROL ASSYPART NAME SPRING, CONTROL ADJUSTINGHONDA GX240K1HA2 ENGINE - CONTROL ASSY REMARKSHONDA GX240K1HA2 ENGINE - CRANKCASE COVER ASSY CRANKCASE COVER ASSYREMARKS HONDA GX240K1HA2 ENGINE - CRANKCASE COVER ASSYPART NAME 12 * +HONDA GX240K1HA2ENGINE - CRANKSHAFT ASSY CRANKSHAFT ASSYREMARKS HONDA GX240K1HA2ENGINE - CRANKSHAFT ASSYPART NAME CRANKSHAFT L- TYPEHONDA GX240K1HA2 ENGINE - CYLINDER BARREL ASSY CYLINDER BARREL ASSYREMARKS HONDA GX240K1HA2 ENGINE - CYLINDER BARREL ASSYPART NAME CYLINDER BARREL ASSYHONDA GX240K1HA2 ENGINE - CYLINDER HEAD ASSY CYLINDER HEAD ASSYREMARKS HONDA GX240K1HA2 ENGINE - CYLINDER HEAD ASSYPART NAME CYLINDER HEAD ASSYHONDA GX240K1HA2 ENGINE - FAN COVER ASSY FAN COVER ASSY19610ZE2010ZC HONDA GX240K1HA2 ENGINE - FAN COVER ASSYPART NAME COVER COMP., FAN *NH1* BLACKHONDA GX240K1HA2 ENGINE - FLYWHEEL ASSY FLYWHEEL ASSYPULLEY COMP., STARTER, SCREEN GRID HONDA GX240K1HA2 ENGINE - FLYWHEEL ASSYPART NAME HONDA GX240K1HA2 ENGINE - MUFFLER ASSY MUFFLER ASSYGASKET, MUFFLER ARRESTER HONDA GX240K1HA2 ENGINE - MUFFLER ASSYPART NAME SCREW, TAPPING 5 X 8 OPTIONALHONDA GX240K1HA2 ENGINE - FUELTANK ASSY FUEL TANK ASSYREMARKS HONDA GX240K1HA2 ENGINE - FUELTANK ASSYPART NAME 17510ZE2010ZDHONDA GX240K1HA2ENGINE - IGNITION ASSY IGNITION COIL ASSYHONDA GX240K1HA2ENGINE - IGNITION ASSY PART NAMEHONDA GX240K1HA2 ENGINE - PISTON ASSY PISTON ASSYPART NAME ROD ASSY., CONNECTING, US 0.25, OPTHONDA GX240K1HA2 ENGINE - PISTON ASSY REMARKSHONDA GX240K1HA2 ENGINE - RECOIL STARTER ASSY RECOIL STARTER ASSYREMARKS HONDA GX240K1HA2 ENGINE - RECOIL STARTER ASSYPART NAME CASE COMP., RECOIL STARTER *NH1*, BLKHONDA GX240K1HA2 ENGINE - GEAR REDUCTION ASSY GEAR REDUCTION ASSYREMARKS HONDA GX240K1HA2 ENGINE - GEAR REDUCTION ASSYPART NAME HONDA GX240K1HA2 ENGINE - LABEL ASSY LABEL ASSYPART NAME HONDA GX240K1HA2 ENGINE - LABEL ASSYLABELS ASSY SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchases only PAYMENT TERMSPage Service Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING OPERATION AND PARTS MANUAL