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Multiquip manual Operation And Parts Manual, MODEL MVH-406DSY, Series, Revision #1 08/13/07

Models: MVH-406DSY

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OPERATION AND PARTS MANUAL

SERIES

MODEL MVH-406DSY

REVERSIBLE PLATE COMPACTOR

(YANMAR L-100V2AJ1R2AAS5 DIESEL ENGINE)

Revision #1 (08/13/07)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

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Multiquip manual Operation And Parts Manual, MODEL MVH-406DSY, Series, Reversible Plate Compactor, Revision #1 08/13/07

Contents

MODEL MVH-406DSY OPERATION AND PARTS MANUALSERIES REVERSIBLE PLATE COMPACTORMVH-406DSY - PROPOSITION 65 WARNING Page MIKASA MVH-406DSY REVERSIBLE PLATE COMPACTOR TABLE OF CONTENTSPARTS ILLUSTRATIONS to change without noticeWhen ordering parts, please supply PARTS ORDERING PROCEDURESChoose from three easy options Ordering parts has never been easierSAFETY MESSAGE ALERT SYMBOLS MVH-406DSY - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS WARNING - Lethan Exhaust Gasses FORYOUR SAFETY AND THE SAFETY OF OTHERSDANGER MVH-406DSY - SAFETY MESSAGE ALERT SYMBOLSCAUTION - Rotating Parts CAUTION - Accidental StartingSafety MVH-406DSY - RULES FOR SAFE OPERATIONWARNING - ReadThis Manual MVH-406DSY - RULES FOR SAFE OPERATION Maintenance SafetyTransporting Loading and UnloadingFigure 2. Operation and Safety Decals MVH-406DSY - OPERATION AND SAFETY DECALSMVH-406 0PERATIONAL CAUTIONCompactor Specifications MVH-406DSY -SPECIFICATIONSTable 2. Engine Specifications YANMAR100V2AJIR2AAS5 Table 1. MVH-406DSY Reversible PlateTABLE 3. DIMENSIONS MVH-406DSY - DIMENSIONSFigure 3. MVH-406DSY Reversible Plate Compactor Dimensions DIMENSIONSPlate Compactor MVH-406DSY- FEATURESVibratory Plates ReversibleVibratory PlatesFigure 4. MVH-406DSY Reversible Plate Compactor Components MVH-406DSY- PLATE COMPACTOR COMPONENTSFigure 5. MVH-406DSY Engine Components ENGINE COMPONENTS MVH-406DSY- ENGINE COMPONENTSTable 4. Oil Type MVH-406DSY - PRE-INSPECTIONBefore Starting Checking Engine Oil LevelFigure 9. Oil Tank Front View Checking the Air Cleaner MVH-406DSY - PRE-INSPECTIONFigure 10. Air Cleaner Element Figure 11. Air Cleaner ElementFigure 13. Handle Release Pin Adjusting Handle Height MVH-406DSY - OPERATIONFigure 14. Handle Adjustment STARTING THE ENGINE Releasing the HandleMVH-406DSY - OPERATION Figure 17. Starter Switch OptionFigure 18. Engine Start Handle Recoil StartFigure 22. Throttle Lever Stop Figure 23. Starter Switch STOP MVH-406DSY-OPERATIONFigure 21. Travel Lever Normal ShutdownTABLE 5. MVH-406DSY MACHINE INSPECTION MVH-406DSY - MAINTENANCEInspection and Maintenance ServiceTables Daily ServiceEngine Oil Replacement MVH-406DSY - MAINTENANCEz Reinstalling the V-belt Air Filter Every 6 Months or 400 HoursFigure 31. Hydraulic Oil Maintenance MVH-406DSY-MAINTENANCEVibrator Oil Level Check Figure 28. Vibrator Oil Drain and Check Plugs DrainingVibrator OilFigure 32. Bleeder Plug BATTERY MAINTENANCE Option MVH-406DSY-MAINTENANCEFigure 33. Battery Electrolyte Levels BATTERY CHARGING BATTERY CABLE CONNECTION Option MVH-406DSY-MAINTENANCEFigure 34. Battery Removal TroubleshootingTABLE 8. ENGINE TROUBLESHOOTING MVH-406DSY-TROUBLESHOOTINGPOSSIBLE PROBLEM SOLUTIONTABLE 9. TROUBLESHOOTING COMPACTOR MVH-406DSY-TROUBLESHOOTINGNO. Column MVH-406DSY - EXPLANATION OF CODE IN REMARKS COLUMNPART NO. Column QTY. ColumnMVH-406DSYW/YANMAR L-100V2AJ1R2AAS5 DIESEL ENGINE MVH-406DSY - SUGGESTED SPARE PARTS1 to 3 Units DescriptionNAMEPLATE AND DECALS MVH-406DSY - NAMEPLATE AND DECALSPART NAME MVH-406DSY - NAMEPLATE AND DECALSREMARKS VIBRATING PLATE ASSY MVH-406DSYVIBRATING PLATE ASSYPART NAME MVH-406DSY - VIBRATING PLATE ASSYSHOCK ABSORBER, STOPPER BASE AND ENGINE ASSY MVH-406DSY - BASE AND ENGINE ASSYPART NAME MVH-406DSY - BASE AND ENGINE ASSYBASE AND ENGINE ASSY ENGINE ASSY., L100V2AJ1R2AAS5VIBRATOR ASSY MVH-406DSY -VIBRATOR ASSYPART NAME MVH-406DSY -VIBRATOR ASSYREMARKS SOCKET HEAD BOLT 16X30TCONTROL ASSY MVH-406DSY - CONTROL ASSYPART NAME MVH-406DSY - CONTROL ASSYCONICAL SPRING WASHER M24 MVH-406DSY - CONTROL ASSY. CONTINUED PART NAME MVH-406DSY - CONTROL ASSY. CONTINUEDOIL HOSE W/SPRING 1/4X920 HAND PUMP ASSY MVH-406DSY - HAND PUMP ASSYNO. PART NO MVH-406DSY - HAND PUMP ASSYPART NAME REMARKSELECTRIC DEVICE ASSY MVH-406DSY - ELECTRIC DEVICE ASSYMVH-406DSY - ELECTRIC DEVICE ASSY FIXED PLATE, BATTERY COVERPART NAME REMARKSCYLINDER BLOCK ASSY YANMAR L-100V2AJ1R2AAS5 - CYLINDER BLOCK ASSYPART NAME YANMAR L-100V2AJ1R2AAS5 - CYLINDER BLOCK ASSYREMARKS CYLINDER BLOCK ASSYCYLINDER HEAD AND COVER ASSY YANMAR L-100V2AJ1R2AAS5 - CYLINDER HEAD AND COVER ASSYPART NAME YANMAR L-100V2AJ1R2AAS5 - CYLINDER HEAD AND COVER ASSYREMARKS HEAD ASSY. CYLINDERMUFFLER ASSY YANMAR L-100V2AJ1R2AAS5 - MUFFLER ASSYPART NAME YANMAR L-100V2AJ1R2AAS5 - MUFFLER ASSYREMARKS MUFFLER ASSYAIR CLEANER ASSY YANMAR L-100V2AJ1R2AAS5 - AIR CLEANER ASSYCLEANER ASSY., AIR YANMAR L-100V2AJ1R2AAS5 - AIR CLEANER ASSYPART NAME REMARKSCRANKSHAFT, PISTON AND CAMSHAFT ASSY YANMARL-100V2AJ1R2AAS5-CRANKSHAFT,PISTON&CAMSHAFTASSYPART NAME YANMARL-100V2AJ1R2AAS5-CRANKSHAFT,PISTON&CAMSHAFTASSYREMARKS INCLUDES ITEM W/#LUB. OIL PUMP AND GOVERNOR ASSY YANMAR L-100V2AJ1R2AAS5 - LUB. OILPUMP AND GOVERNOR ASSYPART NAME YANMAR L-100V2AJ1R2AAS5 - LUB. OILPUMP AND GOVERNOR ASSYREMARKS INCLUDES ITEM W/#COOLING AND STARTING DEVICE ASSY YANMAR L-100V2AJ1R2AAS5 - COOLING AND STARTING DEVICE ASSYPART NAME YANMAR L-100V2AJ1R2AAS5 - COOLING AND STARTING DEVICE ASSYREMARKS FUEL INJECTION PUMP AND FUEL INJECTION VALVE ASSY YANMARL-100V2AJ1R2AAS5-FUELINJECTIONPUMPANDVALVEASSYPART NAME YANMARL-100V2AJ1R2AAS5-FUELINJECTIONPUMPANDVALVEASSYREMARKS BODY, FUEL INJECTION PUMPFUEL TANK ASSY YANMAR L-100V2AJ1R2AAS5 - FUELTANK ASSYPART NAME YANMAR L-100V2AJ1R2AAS5 - FUELTANK ASSYREMARKS DAMPER, FUEL TANKSTARTING MOTOR AND DYNAMO ASSY YANMAR L-100V2AJ1R2AAS5 - STARTING MOTOR AND DYNAMO ASSYPART NAME YANMAR L-100V2AJ1R2AAS5 - STARTING MOTOR AND DYNAMO ASSYREMARKS STARTER HITACHITOOL, LABEL AND GASKET SET ASSY YANMAR L-100V2AJ1R2AAS5 -TOOL, LABEL AND GASKET SET ASSYPART NAME YANMAR L-100V2AJ1R2AAS5 -TOOL, LABEL AND GASKET SET ASSYREMARKS INCLUDES ITEMS W/#ACCESSORIES ASSY YANMAR L-100V2AJ1R2AAS5 - ACCESSORIES ASSYPART NAME YANMAR L-100V2AJ1R2AAS5 - ACCESSORIES ASSYREMARKS 11. Credit issued will be applied to future purchases only TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE 2. ToobtainaReturnMaterialAuthorizationPage PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLING HERES HOW TO GET HELPService Department OPERATION AND PARTS MANUAL