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Multiquip qp-402h manual Operation And Parts Manual, MODEL QP-402H CENTRIFUGAL PUMP

Models: qp-402h

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OPERATION AND PARTS MANUAL

MODEL QP-402H

CENTRIFUGAL PUMP

(Honda GX240K1PMT2/GX240U1PMT2

Gasoline Engine)

Revision #1 (04/02/08)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

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Multiquip qp-402h manual Operation And Parts Manual, MODEL QP-402H CENTRIFUGAL PUMP, Revision #1 04/02/08

Contents

MODEL QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUALHonda GX240K1PMT2/GX240U1PMT2 Gasoline Engine Revision #1 04/02/08PROPOSITION 65WARNING Page Powered Centrifugal TABLE OF CONTENTSQP-402HGasoline PumpWhen ordering parts, please supply PARTS ORDERING PROCEDURESOrdering parts has never been easier Choose from three easy optionsSAFETY MESSAGE ALERT SYMBOLS QP-402H- SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS WARNING - Lethal Exhaust Gases DANGERCAUTION - Rotating Parts QP-402H- SAFETY MESSAGE ALERT SYMBOLSCAUTION - Accidental Starting CAUTION - Sight and Hearing HazardsQP-402H- RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL Maintenance Safety QP-402H- RULES FOR SAFE OPERATIONTRANSPORTING EMERGENCIESQP-402H- SPECIFICATIONS/DIMENSIONS PUMP Table 1. Specifications PumpDimension Dry Net WeightQP-402H- SPECIFICATIONS/DIMENSIONS ENGINE Table 2. Specifications EnginesDisplacement HONDAPower Plant QP-402H- GENERAL INFORMATIONOil Alert Feature Table 4. Performance Loss at Various ElevationsFigure 2. QP-402HPump Application QP-402H- PUMP COMPONENTSDANGER - Fueling The Engine QP-402H- REFUELINGDANGER PLASTIC TRUCK-BED LINERCAUTION - Fueling The Engine QP-402H- BASIC ENGINECAUTION - Burn Hazard Figure 4. Engine Controls and ComponentsTable 5. Oil Type QP-402H- PRE-INSPECTIONENGINEWARNING - Explosive Fuel Pre-InspectionEngineCAUTION - Pump Casing QP-402H- PRE-SETUPPUMPWARNING - High Pressure CAUTION - StrainerCAUTION - Read Manual QP-402H- INITIAL START-UPENGINEFigure 11. Engine ON/OFF Switch ON Position Starting the Engine HONDA engineCAUTION - Maximum Engine Speed QP-402H- INITIAL START-UPENGINEFigure 16. Engine ON/OFF Switch OFF Figure 12. Starter GripPump Vacuum Test QP-402H- MAINTENANCE PUMPCAUTION - Pump Priming levelFigure 18. Pump Vacuum Tester QP-402H- MAINTENANCE PUMPDO NOT RUN PUMP WITHOUT WATER Table 6. Engine Maintenance Schedule QP-402H- MAINTENANCE ENGINEEngine Maintenance 1Service more frequently when used in DUSTY areasDANGER - Cleaning Solvents QP-402H- MAINTENANCE ENGINEMAINTENANCE ENGINEAIRCLEANERPump Storage QP-402H- PREPARATION FOR LONG -TERMSTORAGENOTE PAGE TABLE 7. ENGINE TROUBLESHOOTING QP-402H- TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 7. ENGINE TROUBLESHOOTING Continued QP-402H- TROUBLESHOOTING ENGINE/PUMPTABLE 8. PUMP TROUBLESHOOTING SYMPTOMNO. Column QP-402H- EXPLANATION OF CODE IN REMARKS COLUMNPART NO. Column QTY. ColumnDescription QP-402H- SUGGESTED SPARE PARTSQP-402HCENTRIFUGAL PUMP 1TO 3 UNITSWITH HONDA GX240K1PMT2/GX240U1PMT2 ENGINESPUMP ASSY QP-402H- PUMP ASSY34 31 31 21 22 19 43 31 34 31 32 29REMARKS PART NAMEQP-402H- PUMP ASSY AIR CLEANER DUAL ASSY REMARKS PART NAMECAMSHAFT ASSY PART NAME CAMSHAFT ASSYREMARKS CARBURETOR ASSY PART NAME CARBURETOR ASSYREMARKS CARBURETOR ASSY PART NAME CARBURETOR ASSYREMARKS CONTROL ASSY HONDA GX240K1PMT2/GX240U1PMT2 ENG. - CONTROL ASSYPART NAME HONDA GX240K1PMT2/GX240U1PMT2 ENG. - CONTROL ASSYREMARKS CRANKCASE COVER ASSY PART NAME CRANKCASE COVER ASSYREMARKS CRANKSHAFT ASSY PART NAME CRANKSHAFT ASSYREMARKS CYLINDER BARREL ASSY REMARKS PART NAME15510ZE2043 CYLINDER HEAD ASSY REMARKS PART NAME12200ZH9000 FAN COVER ASSY PART NAME FAN COVER ASSYREMARKS FLYWHEEL ASSY PART NAME FLYWHEEL ASSYREMARKS FUEL TANK ASSY PART NAME FUEL TANK ASSYREMARKS IGNITION COIL ASSY PART NAME IGNITION COIL ASSYMUFFLER ASSY HONDA GX240K1PMT2/GX240U1PMT2 ENG. - MUFFLER ASSYPART NAME HONDA GX240K1PMT2/GX240U1PMT2 ENG. - MUFFLER ASSYPISTON ASSY HONDA GX240K1PMT2/GX240U1PMT2 ENG. - PISTON ASSYPISTON ASSY HONDA GX240K1PMT2/GX240U1PMT2 ENG. - PISTON ASSYPART NAME REMARKSRECOIL STARTER ASSY PART NAME RECOIL STARTER ASSYREMARKS GASKET KIT ASSY PART NAME 061A1ZE2040REMARKS GASKET KIT ASSYLABELS ASSY HONDA GX240K1PMT2/GX240U1PMT2 ENG. - LABELS ASSYLABELS ASSY HONDA GX240K1PMT2/GX240U1PMT2 ENG. - LABELS ASSYPART NAME REMARKSSPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTSPAYMENT TERMS FREIGHT POLICYPage NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPService Department OPERATION AND PARTS MANUAL