Out of propane gas
Spark gap is incorrect
No gas at the pilot burner

11

TROUBLE SHOOTING GUIDE

 

SYMPTOM

 

PROBLEM

 

TEST SOLUTION

 

 

 

 

 

 

Main burner goes

Pilot flame is not large enough

-

turn up pilot flame.

 

out; pilot stays on.

or not engulfing the thermo-

- replace pilot assembly.

 

 

pile

 

 

 

 

Thermopile shorting

- clean thermopile connection to the valve. Reconnect.

 

 

 

 

- replace thermopile / valve.

 

 

Remote wall switch wire is too

-

shorten wire to correct length or wire gauge.

 

 

long; too much resistance in

 

 

 

 

the system.

 

 

 

 

 

 

 

 

 

 

Faulty thermostat or switch.

-

replace.

 

 

 

 

 

 

 

Pilot goes out when

 

System is not correctly

-

purge the gas line.

 

the gas knob is re-

 

purged.

 

 

 

leased.

 

 

 

 

 

 

Out of propane gas.

-

fill the tank.

 

The gas valve has

 

 

Pilot flame is not large

-

turn up the pilot flame.

 

an interlock device

 

which will not al-

enough

 

 

 

low the pilot burn-

 

Pilot flame is not engulfing the

-

gently twist the pilot head to improve the flame pattern around the

 

er to be lit until

 

thermocouple.

thermocouple.

 

the thermocouple

 

Thermocouple shorting /

- loosen and tighten thermocouple.

 

has cooled. Allow

 

faulty.

-

clean thermocouple and valve connection.

 

approximately 60

 

 

-

replace thermocouple.

 

seconds for the

 

 

 

 

 

-

replace valve.

 

thermocouple to

 

 

 

 

Faulty valve.

-

replace.

 

cool.

 

 

 

 

 

 

 

Pilot burning; no

 

Themostat or switch is de-

- connect a jumper wire across the wall switch terminals; if main burner

 

gas to main burner;

 

fective.

lights, replace switch / thermostat.

 

gas knob is on ‘HI’;

 

Wall switch wiring is defec-

- disconnect the switch wires & connect a jumper wire across terminals

 

wall switch / ther-

 

tive.

1 & 3; if the main burner lights, check the wires for defects and / or

 

mostat is on.

 

 

replace wires.

 

 

 

 

 

 

Main burner orifice is plugged. -

remove stoppage in orifice.

 

 

 

Faulty valve.

-

replace.

 

 

 

 

 

Pilot will not light.

 

No spark at pilot burner

-

check if pilot can be lit by a match

 

 

 

 

-

check that the wire is connected to the push button ignitor.

 

 

 

 

-

check if the push button ignitor needs tightening.

 

 

 

 

-

replace the wire if the wire insulation is broken or frayed.

 

 

 

 

-

replace the electrode if the ceramic insulator is cracked or broken.

 

 

 

 

-

replace the push button ignitor.

- fill the tank.

- spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.) from the electrode tip and the pilot burner. To ensure proper electrode loca- tion, tighten securing nut (finger tight plus 1/4 turn).

- check that the manual valve is turned on.

-check the pilot orifice for blockage.

-replace the valve.

-call the gas distributor.

W415-0369 / E / 02.16.07

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Napoleon Grills GSS36P, GSS36N manual Trouble Shooting Guide, Symptom Problem Test Solution