DUAL AIR COMMAND

AIR CONTROL

ACCESSORY KIT

2168 /2179 / 2244 / 2248 / 2261

 

 

60

90

 

 

400

600

 

 

 

30

200

 

800 120

 

psi

 

1000

 

kPa

PSI

 

 

0150

INSTALLATION INSTRUCTIONS

Congratulations on your purchase of a new Air Control Accessory Kit. This kit was designed to provide inflation control of your air helper springs. This kit will be an asset to your vehicle, meeting your air supply needs.

Please take a few minutes to read through the instructions, identify the components, and learn how to properly install your Air Control Accessory Kit.

NOTE:

The Air Control Accessory Kit can be used with most air helper spring products. If you are installing an air helper spring kit, do not install the air line tubing into the air springs as stated in the air helper spring manual. If you are adding the Air Control Accessory Kit to an existing air helper spring system, you will need to deflate the air springs and remove the air line tubing.

NOTE ON CONNECTING THE AIR LINE TUBING

Cut the air line tubing as square as possible. To connect the air line tubing to the fittings, push the tubing into the fitting as far as possible. If for any reason the tubing must be removed, make sure the air helper springs are deflated, then push the collar of the fitting toward the body of the fitting and the tubing can be removed. To reassemble, make sure the tubing is cut square and push back into the fitting.

STEP 1 - PREPARE THE COMPONENTS

A)COMPRESSOR

Install the rubber isolators to the compressor in the holes located on the compressor feet. Insert the brass sleeve into the top of the rubber isolator see Figure "B". Install the threaded end of the T-fitting into the compressor head. Tighten the fitting sufficiently to engage the orange thread sealant. Next, install the pressure switch into the female end of the T-fitting. Crimp a blue female terminal connector onto the red lead from the compressor. Install the female terminal connector onto either spade on the pressure switch see Figure "A".

B)AIR TANK

Thread two (2) 1/4" NPT male push-to-connect fittings into the air ports on the air tank see Figure "A". Tighten the fittings securely to engage the orange thread sealant.

C)GAUGE PANEL

Cut two pieces of air line tubing 3-1/2" in length, making the cut as square as possible. Insert one end of each 3-1/2" piece of air line into the hole marked IN on the back of the paddle switches see Figure "C". Insert the remaining ends of the 3-1/2" lengths of tubing into a push-to-connect T-fitting see Figure "A".

STEP 2 - SELECT A MOUNTING LOCATION

A)COMPRESSOR ATTACHMENT

 

 

 

Begin by removing the positive battery cable. Select a

 

 

 

convenient location to mount the compressor. This location

 

 

 

should provide ample air flow and be protected from airborne

 

 

 

debris and moisture. The mounting surface should be rigid to

PARTS LIST

 

 

support the compressor, such as under the hood on a fender well

 

 

 

 

 

 

 

 

 

COMPRESSOR

9210

1

COMPRESSOR T-FITTING

1

AIR TANK

9124

1

PUSH-TO-CONNECT T-FITTING

3

PRESSURE SWITCH

9016

1

PUSH-TO-CONNECT MALE FITTING

2

DUAL AIR CONTROL PANEL

 

1

PUSH-TO-CONNECT

 

30 FT. AIR LINE TUBING

9008

2

INFLATION VALVE

1

25 FT. EXTENSION HOSE

 

1

NYLON TIE

12

#10-32 x 1" MACHINE SCREW

 

5

15 FT. 18 GAUGE WIRE

1

#10-32 LOCK NUT

 

5

15 FT. 16 GAUGE WIRE

1

#10 FLAT WASHER

 

7

FEMALE TERMINAL

4

3/8" -16 1" HEX BOLT

 

2

RING TERMINAL

2

3/8" -16 FLNAGED HEX NUT

 

2

WIRE CONNECTOR

2

3/8" FLAT WASHER

 

2

IN-LINE FUSE HOLDER

1

5/16" FLAT WASHER

 

2

20 AMP BLADE FUSE

1

24-8164

04-04

NCD-5993-4

Page 1
Image 1
Network Computing Devices 2261, 9210, 2244, 9124, 2179, 2248, 2168 installation instructions Dual AIR Command