North Star 27500 Introduction, Rules for Safe Operations, Reference 13 Gear Box. Cast iron frame

area indicates 120V. During no load conditions, the needle should be at or above the black line.

References 2 - Lifting Eye. Use when lifting or moving generator.

Reference 3 - Breather/Oil Fill Plug. Use SAE

90 gear oil. Maintain the correct oil level. Over filling can cause the oil to over heat and damage seals and bearings.

References 4 - 1 3/8” Diameter 6 Spline Input Shaft. 540 RPM. PTO driveline is available from Northern, Item #165936.

References 5 - Sight Glass. Fill gear box until oil is in the middle of the glass.

Reference 6 - Fan Vents. Never block the vent slots or insert objects through the slots. The closest object should be at least 3 feet away from the vents.

Reference 7 - Mounting Holes. Use these four locations to mount the generator head in place with four 5/8” grade 5 bolts/anchors (see Installation section ).

Reference 8 - 120V Receptacle. This twistlock receptacle is a 120V 30A receptacle, National Electrical Manufacturer’s Association (NEMA) number L5-30R. This receptacle accepts NEMA plug number L5-30P.

Reference 9 - 120V Receptacle. The generator has a control panel with two 120V 20A straight blade receptacle duplexes (two receptacles in a common housing). NEMA number is 5-20R.

Reference 10 - Circuit Breaker. Two 20A push- to-reset thermal circuit breakers.

Reference 11 - Circuit Breaker. One 30A push- to-reset thermal circuit breaker.

Reference 12 - 120/240V Receptacle. This straight blade receptacle is 120/240V 60A. This receptacle accepts a NEMA plug number 14-60P.

ALWAYS use grounded male plugs. The neutral line of the generator is mechanically grounded to the frame. Matching NEMA male plugs must always be used.

Reference 13 - Gear Box. Cast iron frame. 1:7

gear ratio.

References 14 - Warning Decals. Read and follow all warnings.

Reference 15 - Grounding Clamp. Ground the

generator via the grounding clamp, to a copper pipe or rod that is driven into moist soil.

Reference 16 - 100A Circuit Breaker. One 100A thermal magnetic breaker.

Reference 17 - 120/240V 100A Pin and Sleeve. This extremely safe and durable receptacle can be used for all large loads, including transfer switches. IEC 309-1 number 4100R12W. A plug (part #32802) can be ordered from NorthStar at 1-800-270-0810.

Reference 18 60A Circuit Breaker. One 60A thermal magnetic breaker.

References 11 - Shield. Plastic implement

shield. NEVER operate generator without shield in place.

INTRODUCTION

Before attempting to mount your generator, thoroughly study the instructions and cautions in this manual to assure you are fully acquainted with the operation of all components of this generator. Proper preparation, operation and maintenance will result in operator safety, best performance and long life of the generator. NorthStar is constantly improving its products. The specifications outlined herein are subject to change without prior notice or obligation. The purchaser and/or user assumes liability of any modification and/or alterations on this equipment from original design and manufacture. Before using, the user shall determine the suitability of this product for its intended use and assumes liability therein.

RULES FOR SAFE OPERATIONS

Safety precautions are essential when operating this generator. Respectful and cautious operation will considerably lessen the possibilities of a personal injury. This manual will warn of specific personal injury potential, and these will be designated by the symbol:

WARNING This generator is equipped with a grounding clamp, located on the generator frame for your protection. Always complete the grounding path from the generator to a copper pipe/rod that is driven into moist earth, to prevent electrical shock.

ALWAYS use electrical cords that are in good condition. Worn, bare, frayed or otherwise damaged cords can cause electric shock.

ALWAYS use a ground fault circuit interrupter (GFCI) in damp or highly electrical conductive areas and on construction job sites to prevent electric shock.

ALWAYS remove PTO driveline before working on the generator.

ALWAYS provide adequate ventilation. Do not operate generator in any enclosed or narrow space. Engines consume oxygen and give off deadly carbon monoxide, a poisonous gas. Improper ventilation will cause damage to generator and possible injury to people.

ALWAYS remove all oil or gasoline deposits and accumulated dirt from generator and immediate area. Keep generator head and engine clean.

ALWAYS wear ear protection while operating generator.

ALWAYS keep area around generator clean. NEVER operate the generator without proper

guarding.

NEVER operate the generator continuously when PTO driveline is at angle greater than 15° both horizontally and vertically .

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