be tightened with an Allen-wrench, vice grips on channel locks.

6.Attach the two non-locking wheels to the other side of the cart.

7.Flip cart back upright and attach two right-hand side shelf brackets to the right-hand side of the cart, and the two

left-hand to the left-hand side with the angled edge at the

bottom and the straight edge on the top.

Attach each

bracket with Philips head screws that are provided.

8. Attach side shelf kits.

Note side of shelf with an opening.

Other side (no opening) should be placed over peg on side

shelf bracket first.

With the shelf level, push opening in

side shelf through other peg on opposite bracket.

9.If you purchased a 36” cart, 4 threaded pegs were provided. Choose location of cart inner shelf (high, medium or low)

and screw pegs through all four corners to secure shelf. Shelf then sits upon four pegs. DO NOT REINSTALL CART DOORS YET, SEE STEP #18.

10.WITH TWO PEOPLE, CAREFULLY LIFT GRILL HEAD ONTO ASSEMBLED CART. LIFT GRILL HEAD ONTO CART, PLACING ON BACK OF CART FIRST, THEN LOWER FRONT EDGE. IF PROPERLY INSTALLED, GRILL HEAD WILL BE LEVEL WITH NO GAPS BETWEEN THE CART AND THE GRILL HEAD. Remove the transport brace and two screws holding it in place and dispose.

11.REMOVE GREASE TRAY AND NOTE TYPE OF FUEL USED.

IF WRONG TYPE OF FUEL IS MARKED, STOP ASSEMBLY AND CHECK WITH YOUR LOCAL DEALER.

12.Unscrew ignitor cap by turning it counter clockwise.

Insert a fresh AA Battery with + side out.

Screw ignitor

cap back on being careful not to over-tighten.

Push

button, if properly installed should hear sparking at all ignitor electrodes.

CHANGE BATTERY EVERY SIX MONTHS!

13.If propane gas (LPG) install 16” hose and regulator assembly to 3/8” male flare found below the knobs on the right hand side of the control panel.

optional accessory gas supply cap, and swivel connector) to the 3/8” male flare found below the knobs on the right hand side of the control panel.

15.Tighten all gas connections.

16.TURN YOUR GAS SUPPLY ON AND TEST ALL FITTINGS FOR LEAKS. BEFORE ATTEMPTING TO LIGHT GRILL,

BE CERTAIN ALL VALVE'S ARE IN THE OFF POSITION. TURN GAS SUPPLY ON (leaving all control knobs to the "OFF" position) AND CHECK ALL CONNECTIONS WITH A SOLUTION OF 50% LIQUID SOAP, 50% WATER.

SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR PAINTED ON ALL CONNECTIONS WITH A BRUSH. IF BUBBLES APPEAR, TURN OFF GAS, TIGHTEN FITTINGS AND TRY AGAIN. NEVER CHECK FOR LEAKS WITH A MATCH OR FLAME.

17. Line grease tray with aluminum foil. Change one a month.

18.If purchased a portable cart, reinstall doors on cart frame.

ORIFICE ENGAGEMENT

At the end of each valve there is a tiny gas opening known as an

orifice.

Gas exits the orifice and enters a venturi where it mixes

with air.

The proper mixture of gas and air produces a clean blue

flame with slight yellow tips at the burner. BE CERTAIN THAT

ORIFICES ARE ENGAGED INTO THE BURNER VENTURIS AS

PICTURED BELOW. Proper orifice engagement should be 1/4" to 3/8" into the venturi. Failure to insure this connection may cause fire and result in serious damage to your grill.

NOTE: DO NOT CROSS THREAD FITTING

14.If Natural Gas attach Natural Gas Regulator assembly (gas inlet connection, natural gas regulator, 3-way brass tee,

GAS LEAK TEST

After grill is fully assembled, tighten all connections, fittings and screws. Please note that during transport, connections and screws may become loose… check all.

BEFORE ATTEMPTING TO LIGHT GRILL, BE CERTAIN THE GAS VALVE KNOBS ARE IN THE OFF POSITION. TURN GAS SUPPLY ON CHECK ALL CONNECTIONS WITH A SOLUTION OF 50% LIQUID SOAP, 50% WATER. SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR PAINTED ON ALL CONNECTIONS WITH A BRUSH. IF

11

Page 11
Image 11
PGS S27R, S36R owner manual Orifice Engagement, GAS Leak Test, Change Battery Every SIX Months