Outlet Cover

Exhaust Outlets

Exhaust Outlets must face chain brake (bar side) of chain saw

9.Inspect the muffler gasket and replace if damaged.

10.Reinstall backplates, muffler gasket and muffler using muffler bolts. TIghten until secure.

11.Reinstall bolt cover and locknut.

12.Reinstall the spark plug boot.

13.Reinstall the cylinder cover and 3 screws. Tighten securely.

CARBURETOR ADJUSTMENTS

WARNING: The chain will be mov- ing during most of this procedure. Wear your protective equipment and observe all safety precautions. The chain must not move at idle speed.

The carburetor has been carefully set at the factory. Adjustments may be necessary if you notice any of the following conditions:

SChain moves at idle. See IDLE SPEED--T

adjusting procedure.

SSaw will not idle. See IDLE SPEED--T ad- justing procedure.

Idle Speed-T

Allow engine to idle. If the chain moves, idle is too fast. If the engine stalls, idle is too slow. Adjust speed until engine runs without chain movement (idle too fast) or stalling (idle too slow).

STurn idle speed screw (T) clockwise to in-

crease engine speed.

STurn idle speed screw (T) counterclock- wise to decrease engine speed.

If you require further assistance or are unsure about performing this procedure, contact your authorized service dealer or call 1--800--554--6723.

BAR MAINTENANCE

If your saw cuts to one side, has to be forced through the cut, or been run with an improper amount of bar lubrication it may be neces- sary to service your bar. A worn bar will dam- age your chain and make cutting difficult.

After each use, ensure ON/STOP switch is in the STOP position, then clean all sawdust from the guide bar and sprocket hole.

To maintain guide bar:

SMove ON/STOP switch to the STOP posi- tion.

SLoosen and remove chain brake nuts and chain brake. Remove bar and chain from

saw.

SClean the oil holes and bar groove after each 5 hours of operation.

Remove Sawdust From

Guide Bar Groove

Oil Holes

S Burring of guide bar rails is a normal process of rail wear. Remove these burrs with a flat file.

SWhen rail top is uneven, use a flat file to re- store square edges and sides.

File Rail Edges

and Sides

Square

Worn Groove

Correct Groove

Replace guide bar when the groove is worn, the guide bar is bent or cracked, or when excess heating or burring of the rails occurs. If replacement is necessary, use only the guide bar specified for your saw in the repair parts list or on the decal located on the chain saw.

CHAIN SHARPENING

Chain sharpening is a complicated task that requires special tools. We recommended you refer chain sharpening to a professional chain sharpener.

IGNITION TIMING

Ignition timing is fixed and nonadjustable.

SPARK PLUG

The spark plug should be replaced each year to ensure the engine starts easier and runs better.

1.Loosen 3 screws on cylinder cover.

2.Remove the cylinder cover.

3.Pull off the spark plug boot.

4.Remove spark plug from cylinder and discard.

5.Replace with Champion RCJ--7Y spark plug and tighten with a 3/4 inch socket wrench. Tighten securely. Spark plug gap should be 0.025 inches.

6.Reinstall the spark plug boot.

7.Reinstall the cylinder cover and 3 screws Tighten securely.

Spark Plug Boot

STORAGE

WARNING: Stop engine and allow to cool, and secure the unit before storing or transporting in a vehicle. Store unit and fuel in an area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces, etc.

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Poulan 545047502 instruction manual Storage
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545047502 specifications

The Poulan 545047502 is a versatile gas-powered chainsaw designed for both professional and home use. Renowned for its reliability, performance, and user-friendly features, this chainsaw caters to a wide range of cutting tasks, from occasional trimming to more demanding jobs in the backyard or on a job site.

At the heart of the Poulan 545047502 is its robust 50cc engine, which delivers substantial power to tackle tough cutting jobs with ease. This engine's advanced design ensures efficient fuel consumption while maintaining strong performance. The chainsaw is equipped with a 20-inch bar and chain, offering ample length for cutting larger logs and branches, making it an excellent choice for tree felling, limb removal, and firewood cutting.

One of the standout features of the Poulan 545047502 is its ProLite chain, which is designed for faster cutting and superior performance. This technology enables smoother cuts and minimizes kickback, enhancing user safety. The chainsaw also boasts an easy-start system, enabling users to fire up the engine with minimal effort, thereby reducing frustration and waiting time before beginning work.

The chainsaw integrates an automatic oiler, which provides consistent lubrication to the bar and chain during operation. This feature not only prolongs the life of the chain but also ensures optimal cutting efficiency, reducing the risk of chain binding and damage. The tool-less access air filter makes maintenance straightforward, enabling users to keep the chainsaw running at peak performance.

Ergonomics play a crucial role in the design of the Poulan 545047502. It features a comfortable grip and balanced handling, allowing users to operate it for extended periods without undue fatigue. The anti-vibration system minimizes operator fatigue, making the chainsaw more comfortable to use during prolonged tasks.

Additionally, the Poulan 545047502 is designed with safety as a priority. It includes a chain brake that activates in the event of kickback, protecting the user from potential injury. The saw also has a safety throttle lock to prevent accidental starts, enhancing overall user confidence during operation.

In summary, the Poulan 545047502 is a powerful, efficient, and user-friendly chainsaw. With its impressive engine performance, advanced technologies, and ergonomic design, it stands out as a reliable tool for anyone looking to tackle cutting tasks with ease and safety. Whether you're a seasoned professional or a DIY enthusiast, this chainsaw has the features you need to get the job done effectively.
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