Powermatic instruction manual TROUBLE-SHOOTING 3520A Lathe, Problem Possible Cause Solution

Models: 3520A

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TROUBLE-SHOOTING (3520A Lathe)

PROBLEM

POSSIBLE CAUSE

SOLUTION

Excessive vibration.

1. Defective spindle bearings.

1.

Replace bearings.

 

2.

Worm or defective belt.

2.

Replace belt.

 

3.

Defective motor.

3.

Replace motor.

 

4.

Workpiece warped, out-of-round,

4.

Correct problem by planing

 

 

has major flaw, or was improperly

 

or sawing, or scrap workpiece.

 

 

prepared for turning.

 

 

 

 

 

 

Motor or spindle stalls.

1. Excessive cut.

1.

Reduce cut depth.

 

2.

Defective motor.

2.

Replace motor.

 

3.

Excessive belt wear.

3.

Replace belt.

 

4.

Improper belt adjustment.

4.

Readjust belt.

 

 

 

 

Motor overheats.

1. Motor overloaded.

1.

Correct overload condition,

 

 

 

 

such as reducing cut depth.

 

2.

Improper cooling on motor.

2.

Clean sawdust from fan and

 

 

 

 

duct areas of motor.

 

 

 

 

Motor starts slowly or

1. Low voltage.

1.

Request voltage check from

fails to come up to speed.

 

 

 

power company and correct

 

 

 

 

low voltage condition.

 

2.

Defective motor.

2.

Replace motor.

 

 

 

 

Motor fails to develop full

1. Power line overloaded.

1.

Correct overload condition.

power.

2. Undersize wires in supply system.

2.

Increase supply wire size.

 

3.

Low voltage.

3.

Request voltage check from

 

 

 

 

power company and correct

 

 

 

 

low voltage condition.

 

4.

Defective motor.

4.

Replace motor.

 

 

 

 

Tools tend to grab or dig in.

1. Dull tools.

1.

Sharpen tools.

 

2.

Tool support set too low.

2.

Reposition tool support height.

 

3.

Tool support set too far from workpiece.

3.

Reposition tool support closer

 

 

 

 

to workpiece.

 

4.

Improper tool being used.

4.

Use correct tool for operation.

Lathe runs at one speed.

1.Electronic AC inverter defective, not programmed properly or loose wiring.

1.Replace electronic AC inverter, reprogram, or check wiring.

Headstock moves when

1. Excessive pressure being applied by

applying pressure with

tailstock (more than 500 lbs. of force)

tailstock.

NOTE: The screw action of the tailstock

 

is capable of applying excessive pressure

 

to workpiece and headstock. Apply only

 

sufficient force by tailstock to hold work-

 

piece securely in place. Excessive

 

pressure can cause damage to machine.

1.Slide headstock down the left side of the lathe against the stop then apply pressure to workpiece with tailstock.

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Powermatic instruction manual TROUBLE-SHOOTING 3520A Lathe, Problem Possible Cause Solution