If the workpiece is to be shaped all around the perimeter, hold it firmly and push the work straight into the cutter until the depth of cut is established by the collar as shown in Figure 39. Continue to feed the work so that the point of contact on the edge is always 90 degrees to the collar (or directly in line with the cutter edge) and held firmly against it.

When the workpiece is not contoured all around, start the cut as shown in Figure 45. With this operation, the workpiece is positioned against the starter pin and the end swung into place to start the cut. When the cut has begun and the workpiece firmly against the collar, swing the stock away from the pin and proceed with cut.

Freehand shaping is extremely dangerous. The operator must be aware at all times of the proximity of his hands to the cutter. Hands must never come closer than 12 inches to the cutter without the proper guard or similar safety device over the cutterhead.

Shaping With Collars

When shaping with collars and starting pin, always adhere to the following rules for good work and safe operation:

The collar must have sufficient bearing surface, as shown in Figure 40. Also, the stock must be fairly heavy in proportion to the cut being made. Under no circumstances should a short, light workpiece be shaped against the collars, as in Figure 41.

Note: The edge of the work to be shaped must be smooth. Any irregularity on the surface which rides against the collar will be duplicated on the molded surface.

Collars must be smooth and free from pitch and other substances.

Position of Collars

Collars may be used above, below or between cutterheads.

1.When the collar is used below the cutter, as shown in Figure 42, the progress of the cut can be seen throughout the operation. However, any accidental lifting of the work will gouge the wood and ruin the workpiece.

2.When the collar is used above the cutter, as shown in Figure 43, the cut cannot be seen. But this method offers an advantage in that the cut is not affected by slight variations in the thickness of the stock. Also, accidental lifting of the workpiece will not gouge the workpiece; simply repeat the operation to correct the mistake.

Figure 39

Figure 40

Figure 41

Figure 42

Figure 43

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Powermatic PM2700 operating instructions Shaping With Collars, Position of Collars

PM2700 specifications

The Powermatic PM2700 is a powerful and versatile bandsaw designed to meet the needs of both professional woodworkers and enthusiastic hobbyists. This robust machine is known for its exceptional cutting performance, advanced features, and user-friendly design.

One of the standout characteristics of the PM2700 is its impressive motor. Equipped with a 3 HP, 230-volt motor, the bandsaw delivers ample power, ensuring that users can tackle even the most challenging materials with ease. The motor operates smoothly and quietly, which enhances the overall working experience.

The PM2700 features a precision-engineered cast iron frame, which provides stability and reduces vibration during operation. The cast iron table is a generous 21 inches by 27 inches, supporting large workpieces while maintaining accuracy in cuts. Additionally, the table incorporates a high-quality, tilting feature that allows for bevel cuts, expanding the functionality of the bandsaw.

An essential aspect of any bandsaw is its cutting capacity, and the PM2700 excels in this area. It offers a resaw capacity of 12 inches, allowing woodworkers to easily slice through thick material. The machine also features an adjustable blade tensioning system that enables quick and precise adjustments to achieve optimal blade performance.

The PM2700 is equipped with an advanced blade tracking system, which helps in maintaining correct blade alignment during operations. This feature significantly reduces the risk of blade wandering, resulting in cleaner cuts and enhanced accuracy. The easy-to-use blade change system further simplifies maintenance, allowing users to switch blades with minimal effort.

Another notable technology integrated into the PM2700 is the built-in digital readout that provides real-time feedback on blade height adjustments. This digital feature ensures that woodworkers can make precise and repeatable cuts with confidence.

For safety, the bandsaw comes with several important features, including a blade guard and quick-release mechanism. Additionally, its robust construction minimizes the risk of injuries associated with vibrations and instability.

Overall, the Powermatic PM2700 is a top-of-the-line bandsaw that combines power, precision, and safety features, making it an excellent choice for anyone serious about woodworking. With its heavy-duty construction and user-friendly design, it promises to deliver outstanding results and durability for years to come.