ured to operate in an on-off firing mode. This means that you will connect a single-pole control to stage one of the CPW board. Then jumper the remaining firing stages. For example, if your heater is a Model 1532B, you will jumper stages two, three and four. Then your heater will either be on at full fire, or it will be off.

2.For 2-stage controller connections, connect each stage of the control to the corresponding stage of the CPW board in the heater, i.e., stage 1 of the heater to stage 1 of the control; stage 2 of the heater to stage 2 of the control, as shown in Fig. 22 and Fig. 25. Set the operating control to the set-point at which you want the heater to maintain. Ensure that the sensing bulb of the control is at the point in the system that will best maintain the tem- perature you want. For example, when you are heating a tank of water, you want the operating control sensor bulb in the tank.

3.For single-stage controller connections, attach the stage 1 connections on heater 1 to the tankstat per Fig. 26.

Heater must be electrically grounded in accordance with the NEC, and CSA C22.1 C.E.C. Part 1 in Canada.

2-STAGE

TANKSTAT

STAGE 1

 

 

 

 

STAGE 2 CONNECTION OR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STAGE 1 CONNECTION

CONNECTION

 

 

 

 

 

 

 

 

OF HEATER 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ATTACH STAGE 1 CONNECTIONS ON HEATER

TO STAGE 1 CONNECTION ON TANKSTAT.

ATTACH STAGE 2 CONNECTIONS OR

STAGE 1 CONNECTION OF HEATER 2

TO STAGE 2 CONNECTIONON TANKSTAT

AS SHOWN IN THE DIAGRAM.

Fig. 25: 2-Stage Tankstat

Consult the wiring diagram shipped with the heater in the instruction packet or at the end of this section. The stage-selector terminals are for the remote tank con- trol through the heater’s 24 VAC transformer. DO NOT attach any voltage to the stage-selector terminals. Before starting the heater, check to ensure proper volt- age to the heater and pump.

NOTE: If any of the original wire supplied with the heater must be replaced, it must be replaced with similar sized 105°C wire or its equivalent.

SINGLE

STAGE

TANKSTAT

STAGE 1

CONNECTION

ATTACH STAGE 1 CONNECTIONS

ON HEATER TO THE SINGLE STAGE

TANKSTAT AS SHOWN IN THE DIAGRAM ABOVE.

Fig. 26: Single-Stage Tankstat

Venting

NOTE: For 87%-efficiency boilers, see special instructions on page 43.

CAUTION: Proper installation of flue venting is criti- cal for the safe and efficient operation of the heater.

General

Flue Exhaust Tee

An optional Flue Exhaust Tee is available to facilitate horizontal venting. Any reference to horizontal venting that exits the back of the heater requires this tee. Refer to Table J for the appropriate kit for your model.

Model

Diameter

Order Number

 

 

 

992B

10”

011841

 

 

 

1262B, 1532B

12”

011842

 

 

 

1802B, 2002B,

14”

011843

2072B

 

 

 

 

 

2342B

16”

011844

 

 

 

Table J: Flue Exhaust Tee Kits

Appliance Categories

Heaters are divided into four categories based on the pressure produced in the exhaust and the likelihood of condensate production in the vent.

Category I – A heater which operates with a non-pos- itive vent static pressure and with a vent gas temperature that avoids excessive condensate pro- duction in the vent.

25

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Raypak 992B manual Venting, Flue Exhaust Tee, Model Diameter Order Number, Appliance Categories
Page 24 Page 26

992B specifications

The Raypak 992B is a highly regarded commercial boiler known for its efficiency and reliability in heating applications. Designed for a range of installations, it is particularly favored in schools, hotels, and various commercial settings where dependable heating is crucial. One of the standout features of the Raypak 992B is its impressive thermal efficiency rating, often exceeding 90%. This efficiency translates into lower energy costs and reduced environmental impact, making it a smart choice for eco-conscious businesses.

The Raypak 992B comes equipped with advanced technologies that enhance performance and ease of use. Among these technologies is the high-precision digital control system, which allows for accurate temperature regulation and monitoring. This feature ensures optimal performance and minimizes energy waste, further contributing to the unit's cost-effectiveness. The boiler also utilizes a modulating burner system, enabling it to adjust flame size based on real-time heating demands. This adaptability not only enhances efficiency but also improves overall comfort within a facility.

Another significant characteristic of the Raypak 992B is its robust construction. Built with durable materials designed to withstand demanding operating conditions, this boiler is engineered for long-lasting performance. Its compact design is an added benefit, facilitating installation in areas with limited space. The unit is also equipped with a stainless steel heat exchanger, which provides superior resistance to corrosion and enhances heat transfer efficiency.

Safety features are also paramount in the design of the Raypak 992B. The boiler includes multiple safety controls and alarms to prevent overheating and maintain safe operating conditions. This diligence in safety ensures peace of mind for operators and reduces the risk of unexpected downtime.

In summary, the Raypak 992B stands out as a top choice for commercial heating solutions, combining high efficiency, advanced technology, and rugged construction. Its features cater to a wide range of heating needs while prioritizing safety and economy. With its impressive performance capabilities, the Raypak 992B continues to be a reliable partner for facilities seeking optimal heating solutions.
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