TROUBLESHOOTING

TROUBLESHOOTING

IMPORTANT NOTICE

These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions.

MECHANICAL (FOR QUALIFIED SERVICE PERSONNEL ONLY)

PROBLEM

Harmonics, or whining noise

CAUSE

U.G. Inoperative……………………

*Debris or restriction in system……

*Debris in gas line…………………..

Lowflow……………………………...

SOLUTION

Check movement by putting in hot water (110°F or higher). If no move- ment, replace.

Locate the restriction and remove. Flush system and clean.

Remove debris or blow out gas line. Scale forming in heat exchanger - clean heat exchanger and check pool pH and total alkalinity.

Heater going on and off continously

Liming or scale forming on heatexchanger

Dirty filter……………………………

Low water level in pool..……………

External bypass setting out of adjustment…………………………..

*Pressure switch out of adjustment…………………………..

Pool water…………………………....

Backwash filter.

Raise water level.

Adjust bypass

Adjust pressure switch

Recommended pH should be be- tween 7.3 and7.8total alkalinity100- 150PPM maximum. Hardness -150- 400 PPM maximum. (see page 2)

Sooting

Pilot outage

Yellow lazy flame

Highflowrates…………………….....

U.G.Inoperative……………………..

*Airstarvation………………………..

*Improperventing…………………....

*Insects or debris clogging burnerintakeports…………………..

Lowgaspressure…………………....

Restricted pilot……………………....

Weak pilot generator………………..

Lowgaspressure…………………....

*Insects or debris clogging burnerintakeports…………………..

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Reduce by adding manual bypass valve and adjust by putting ther- mometer in header (1/4" NPT) drain opening. Set bypass so thermome- ter reads between 105° and 110°F. Check movement by putting in hot water (110°F or higher). If no move- ment, replace.

Refer to installation instructions. Follow recommended installation instructions.

Clean burners

Adjust gas pressure.

Clean pilot.

Replace pilot.

Adjust gas pressure.

Clean burners.

*Usually occurs on initial start-up

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Raypak P-1826, P-4001, P-926, P-2100 manual Troubleshooting, Important Notice, Mechanical For Qualified Service Personnel Only