TROUBLESHOOTING GUIDE

PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE.

PROBLEM

CAUSE

CORRECTION

 

 

 

 

 

 

Excessive tank pressure - safety

Pressure switch does not shut off motor

Move the pressure switch lever to the “OFF” position.

 

valve pops off.

when compressor reaches “cut-out”

If the unit doesn’t shut off, and the electrical contacts

 

 

pressure.

are welded together, replace the pressure switch.

 

 

 

If the contacts are good, check to see if the pin in the

 

 

 

bottom of the pressure release valve is stuck. If it does

 

 

 

not move freely, replace the valve.

 

 

Pressure switch “cut-out” too high.

Return the unit to an authorized dealer to check and

 

 

 

adjust, or replace switch.

 

 

 

 

 

 

Air leaks at fittings.

Tube fittings are not tight enough.

Tighten fittings where air can be heard escaping.

 

 

 

Check fittings with soapy water solution. DO NOT

 

 

 

OVER-TIGHTEN.

 

 

 

 

 

 

Air leaks at or inside check valve.

Defective or dirty check valve.

A defective check valve results in a constant air leak at

 

 

 

the pressure release valve where there is pressure in

 

 

 

the tank and the compressor is shut off. Remove and

 

 

 

clean or replace check valve. DO NOT OVER-TIGHTEN.

 

 

 

 

 

 

Air leaks at pressure switch

Defective pressure switch release valve.

Remove and replace the release valve..

 

release valve.

 

 

 

 

 

Defective check valve.

A defective check valve results in a constant air leak at

 

 

 

the pressure release valve when there is pressure in the

 

 

 

tank and the compressor is shut off. DO NOT OVER-

 

 

 

TIGHTEN.

 

 

 

 

 

 

Air leaks in air tank or at air tank

Defective air tank.

Air tank must be replaced. Do not repair the leak.

 

welds.

 

 

 

 

 

 

DO NOT DRILL INTO, WELD OR OTHERWISE

 

 

 

MODIFY AIR TANK OR IT WILL WEAKEN. THE

 

 

 

TANK CAN RUPTURE OR EXPLODE.

 

 

 

 

 

 

Pressure reading on the regu-

It is normal for “some” pressure drop to

If there is an excessive amount of pressure drop when

 

lated pressure gauge drops

occur.

the accessory is used, adjust the regulator following

 

when an accessory is used.

 

the instructions on page 8.

 

 

 

NOTE

 

 

 

Adjust the regulated pressure under flow

 

 

 

conditions (while accessory is being used).

 

 

 

 

 

 

D23708

10-ENG

 

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Senco PC2053-1 owner manual Troubleshooting Guide, Problem Cause Correction