Operation

Trouble Shooting

Between regular maintenance inspections, be alert for signs of motor trouble. Common symptoms are listed in the following table. Correct any trouble immediately and AVOID COSTLY REPAIR AND SHUT DOWN.

DANGER

Hazardous voltage.

Will cause death, serious injury, electrocution or property damage.

Disconnect all power before working on this equipment.

TROUBLEPOSSIBLE CAUSESCORRECTION

Motor will not start.

Usually line trouble. Single phasing at

Check power source. DO NOT check with

 

starter.

motor energized! Check overloads, controls

 

 

and fuses. Check voltage and compare with

 

 

nameplate rating.

 

Under Voltage.

Check voltage at motor terminals. Compare to

 

 

nameplate.

 

Excessive Load.

Disconnect motor from load to see if it starts

 

 

without load. Reduce load or replace motor

 

 

with unit of greater capacity.

Excessive hum.

High Voltage.

Check input voltage. Check for proper

 

 

connections.

 

Unbalanced rotor.

Balance rotor.

 

Excessive wear of sleeve bearings.

Replace bearings. Check to determine cause

 

 

of wear and replace as necessary. Check

 

 

alignment.

Regular clicking.

Foreign matter in air gap.

Remove foreign matter.

Rapid knocking.

Bad anti-friction bearing or dirt in lubricant.

Replace bearing, clean grease cavities and

 

 

renew lubricant.

Vibration.

Misalignment in coupling or feet.

Realign motor and driven equipment.

 

Accumulation of dirt on fan.

Clean motor.

 

Vibration in driven machine.

Run motor disconnected from driven load and

 

 

check for vibration. Eliminate source in driven

 

 

equipment.

 

System natural frequency (resonance).

Alter rigidity of base structure.

Vibration following motor

Rotor out of balance; balance weights of

Balance rotor.

repair.

fans shifted on rotor.

 

Motor overheating.

Overload.

Measure load and compare with nameplate

(Check with thermocouple

 

rating. Check for excessive friction in motor or

or by resistance method,

 

complete drive. Reduce load or replace motor

do not depend on touch).

 

with unit of greater capacity.

 

Single phase.

Check current, all phases.

 

Dirt in motor.

Check flow of air.

 

 

Check filters, if so equipped.

 

 

Clean motor.

 

Unbalanced voltage.

Check voltage, all phases.

 

Rotor rubbing on stator.

Check air gap. Repair motor as necessary.

 

 

 

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