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543777-0113-E1 Inspection and Maintenance of the Roll Bar Seat Belt, Operator Safety
Models:
5101604
543777-0113-E1
1
12
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Troubleshooting
Specification
Install
Maintenance
Battery Charging
Seat Adjustment Lever
How to
Mower Belt Replacement
Safety
PTO Power Take Off Switch
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Contents
OPERATOR’S MANUAL
Cobalt Series
30HP Zero-Turn Riders
Mfg. No
DATE PURCHASED
Table of Contents
Operator Safety
Features & Controls
Regular Maintenance
Operator Safety
Operator Safety
Operating Safety
Read the Manual
Slope Operation
Thrown Objects
Moving Parts
Roll Bar Use
Retaining Walls, Drop-offs, and Water
Overhead Obstacles
Fuel and Maintenance
Enclosed Areas
General Operation
Transporting and Storage
Towed Equipment Ride-On Units
Emissions
Ignition System
Operating on steep slopes can be dangerous
Service and Maintenance
Service & Maintenance
Safe Handling of Gasoline
Roll Bar Instructions
Operational Warnings
Inspection of the Roll Bar Protective Structure
Inspection and Maintenance of the Roll Bar Seat Belt
INSPECT BUCKLE LATCH INSPECT WEBBING
Safety Decals
Safety Interlock System
Operational SAFETY Checks
Safety Icons
North American Safety Icons
Features and Controls
Features and Controls
Identification Numbers
CE Models
Deck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock Lever
PTO Power Take Off Switch
Control Functions
Parking Brake
Ignition Switch
Hour Meter / Maintenance Reminder
Seat Adjustment Lever
Throttle Control
General Operating Safety
Operation
Operation
Checks Before Starting
Seat Adjustment
Check Tire Pressures
Pushing the Rider by Hand
Operation
Mowing Height Adjustment
Foot Pedal Adjustment
To Adjust Pedal Position
Figure 5. Mowing Height Adjustment A. Cutting Height Adjustment Pin
Starting the Engine
Stopping the Rider
2. NOTE A warm engine may not require choking
Zero-Turn Driving Practice
Basic Driving
Smooth Travel
Figure 7. Move Control Levers Gradually
Advanced Driving
Practice Turning Around a Corner
Figure 10. Turning Around a Corner
Figure 11. Turning in Place
Raise and Lower the Roll Bar
To Lower the Roll Bar
To Raise the Roll Bar
Storage
Mowing
Mowing Recommendations
Height of Grass
Figure 14. Proper Cutting Height
Mowing Methods
When and How Often to Mow
Note Always operate the engine at full throttle when mowing
How Much Grass to Cut Off When Broadcasting
Attaching a Trailer
Figure 17. Trailer Weight Recommendations A. Clevis Pin B. Clip
Proper Mulching
Mulching Requires EXCELLENT Mowing Conditions
Regular Maintenance
Regular Maintenance
Maintenance Schedule
Safety Items
Checking / Adding Fuel
Fuel Filter
Change Oil & Filter
Inspect Muffler and Spark Arrester
Check Hydraulic Oil Level
Change Hydraulic Oil Filter
Change Interval Every 250 Hours Filter Part Number
Figure 19. Checking Hydraulic Oil Level A. Hydraulic Oil Reservoir
Lubrication
Grease
Lubricating the Front Casters
Figure 21. Deck Lubrication
Servicing The Mower Blades
Removing the Mower Blade
Avoid injury! Mower blades are sharp
Inspecting the Mower Blades
Reinstalling the Mower Blades
Figure 31. Tightening the Mower Blade for Installation
C. Mower Blade Air Lift Points Up For Installation
Sharpening the Mower Blade
Battery Charging
Battery Maintenance
NOTE This unit is equipped with a maintenance-free BCIU1 battery
Cleaning the Battery and Cables
Ground Speed Control Lever Adjustment
Speed Balancing Adjustment
To Adjust the Handle Alignment
To Adjust the Handle Placement
Neutral Adjustment
Return-to-Neutral Adjustment
Checking the Adjustment
Figure 35. Neutral Adjustment RH side shown A. Adjustment Linkage Rod
Parking Brake Adjustment
Hydraulic Pump Drive Belt Replacement
Figure 37. Parking Brake Adjustment A. Brake Spring B. Adjustment Nut
Figure 38. Hydraulic Pump Drive Belt Replacement A. Pump Drive Belt
Suspension Adjustment
To adjust the spring pre-load
Spring loaded components can kick back causing injury
To adjust the upper mounting position Rear Shocks
Deck Lift Rod Timing Adjustment
Checking the Deck Lift Rod Timing Adjustment
4. To adjust the inner lift rod Refer to Figure
9. To adjust the outer lift rod Refer to Figure
Deck Leveling Adjustment
Deck Lift Spring
Regular Maintenance
NOTE Before adjusting the deck level, the deck lift rod
Mower Belt Replacement
Figure 46. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley
C. 1/2” Breaker Bar D. Spring
Figure 47. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive Belt
Troubleshooting
Troubleshooting
Troubleshooting the Rider
PROBLEM
Troubleshooting the Rider continued
Troubleshooting the Mower
Rider drive belt slips
Brake will not hold
Troubleshooting Common Cutting Problems
Streaking
Scalping
Stepped Cutting
Specifications
Specifications
DIMENSIONS
Technical Manuals
LINE
ALONG APPROPRIATE DOTTED
ANGLE OF THE SLOPE
FOLD
Page
Product Quick Specs
BELTS AND BLADES
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Contents