Installation & Maintenance Manual
Auto Switch (Solid State)
Series D-F8N/D-F8P/D-F8B
EMC Directive 89/336/EEC
Generic standards - lmmunity for industrial environments. EN55011 A1+A2:2001 Limits and methods of measurement of radio disturbance
characteristics of industrial, scientific and medical
Safety Instructions
This manual contains essential information for the protection of users and others from possible injury and property damage.
To ensure correct handling, please follow the instructions.
Safety Instructions (continue)
2)Installations in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverage, recreation equipment, emergency stop circuits, press applications, or safety equipment.
3)Equipment intended for use in potentially explosive atmospheres. Applications which have the possibility of having negative effects on people, property or animals.
Special safety analysis is required.
Design and selection
Confirm the specifications.
Read the specifications carefully and use this product appropriately. The product may be damaged or malfunction if it is used outside the range of specifications for load current, voltage, temperature or impact.
Take precautions when multiple actuators are used close together.
When multiple auto switch actuators are used in close proximity, mag- netic field interference may cause the switches to malfunction. Maintain a minimum actuator separation of 40mm.
Pay attention to the length of time that a switch is ON at an inter-
Safety Instructions (continue)
Avoid incorrect wiring
If wiring is incorrect, the switches will be damaged.
Operating environment
Do not use in an area where a magnetic field is generated.
Auto switches can malfunction or magnets inside actuators can become demagnetized.
Do not use in an environment where the auto switch will be con- tinually exposed to water.
Although switches satisfy IEC standard IP67 construction (JIS C 0920: water- tight construction), avoid using switches in applications with continual expo- sure to water splash or spray. Poor insulation or swelling of the potting resin inside switches may cause malfunction.
Do not use in an environment with oil or chemicals.
Consult SMC if auto switches are to be used in an environment with coolant, cleaning solvent, various oils or chemicals. If auto switches are used under these conditions for even a short time, they may be adversely
Model Indication Method
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Switch No. |
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| Lead wire length |
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N | 3wire NPN output |
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| No number | 0.5m | |||||||
P | 3wire PNP output |
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| L | 3m | |||||||
B | 2wire |
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| Z | 5m | |||||||
D-F8 
PC
Please check that you fully understand the meaning of the following mes- sages (signs) before going on to read the text, and always follow the instructions.
Please read the Installation & Maintenance Manual of related apparatus and understand it before operating the unit.
IMPORTANT MESSAGES
Read this manual and follow its instructions.
Titles such as DANGER, WARNING, CAUTION and NOTE, will be followed by impor- tant safety information which must be carefully followed.
In extreme conditions, there is a possible result of serious injury or loss of life.
Indicates a potentially hazardous situation which could result in death or serious injury if you do not follow instructions.
Indicates a potentially hazardous situation which if not avoided, may result in minor injury or moderate injury.
mediate stroke position.
When an auto switch is placed at an intermediate position of the stroke and a load is driven at the time the piston passes, the auto switch will operate, but if the speed is too great the operating time will be shortened and the load may not operate properly. The maximum detectable piston speed is:
Keep wiring as short as possible
Although longer wiring does not affect the function, please keep it to 100m or shorter
Do not use a load that generates surge voltage.
Although a zener diode for surge protection is connected at the output side of a solid state auto switch, damage may still occur if the surge is applied repeatedly. When a load such as a relay or solenoid which generates surge is directly driven, use a type of switch with a
Cautions for use in an interlock circuit
When an auto switch is used for an interlock signal requiring high reliability, devise a double interlock system to avoid trouble by providing a mechani- cal protection function, or by also using another switch (sensor) together with the auto switch. Also perform periodic maintenance and confirm proper operation.
affected by improper insulation, malfunction due to swelling of the potting resin, or hardening of the lead wires.
Do not use in an environment with temperature cycles.
Consult SMC if switches are used where there are temperature cycles other than normal air temperature changes, as there may be adverse effects inside the switches.
Do not use in an area where surges are generated.
When there are units (solenoid type lifter, high frequency induction furnace, motor, etc.) which generate a large amount of surge in the area around actu- ators with solid state auto switches, this may cause deterioration or damage to the switches. Avoid sources of surge generation and crossed lines.
Avoid accumulation of iron waste or close contact with magnetic substances.
When a large amount of iron waste such as machining chips or spatter has accumulated, or a magnetic substance (something attracted by a magnet) is brought into close proximity with an auto switch actuator, it may cause auto switches to malfunction due to a loss of the magnetic force inside the actuator.
Switch No.
Output
N3wire NPN output
P 3wire PNP output
B 2wire
Connector pin assignment
A
B
D
Lead wire length
S0.5m
M1m
1.1 General recommendation
These safety instructions are intended to prevent a hazardous situation and/or equipment damage.
These instructions indicate the level of potential hazard by label of "Caution", "Warning" or "Danger".
To ensure safety, be sure to observe ISO4414 (Note1), JIS B 8370 (Note2) and other safety practices.
(Note 1):ISO 4414:Pneumatic fluid power - Recommendations for the application of equipment to transmission and control systems.
(Note 2):JIS B 8370:Pneumatic system axiom.
1.1.1.The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions,their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements.
1.1.2.Only trained personnel should operate pneumatically operated machinery and equipment.
Compressed air can be dangerous if an operator is unfamiliar with it Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators.
1.1.3.Do not service machinery/equipment or attempt to remove component until safety is confirmed.
1)Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe
2)When equipment is to be removed, confirm the safety process as mentioned above. Switch off air and electrical supplies and exhaust all residual compressed air in the system.
3)Before machinery/equipment is
1.1.4.Contact SMC if the product is to be used in any of the following conditions:
1)Conditions and environments beyond the given specifications, or if product is used outdoors.
Ensure sufficient clearance for maintenance activities.
When designing an application, be sure to allow sufficient clearance for maintenance and inspections.
Mount / adjustment
Do not drop or bump.
Do not drop, bump or apply excessive impacts (1000m/s2 or more for solid state switches) while handling. Although the body of the switch may not be damaged, the inside of the switch could be damaged and cause a malfunction.
Do not carry an actuator by the auto switch lead wires.
Never carry an actuator by its lead wires. This may not only cause broken lead wires, but it may cause internal elements of the switch to be damaged by the stress.
Mount switches using the proper tightening torque.
If a switch is tightened beyond the range of tightening torque, the mounting screws, mounting brackets or switch may be damaged.
On the other hand, tightening below the range of tightening torque may allow the switch to slip out of position.
Mount a switch at the center of the operating range.
Adjust the mounting position of an auto switch so that the piston stops at the center of the operating range (the range in which a switch is ON). (The mounting position shown in the catalog indicates the optimum position at stroke end.) If mounted at the end of the operating range (around the bor- derline of ON and OFF), operation may be unstable.
Wiring
Avoid repeatedly bending or stretching lead wires.
Broken lead wires can result from wiring patterns which repeatedly apply bending stress or stretching force to the lead wires.
Confirm proper insulation of wiring.
Be certain that there is no faulty wiring insulation (contact with other cir- cuits, ground fault, improper insulation between terminals, etc.) Damage may occur due to excess current flow into a switch.
Do not wire with power lines or high voltage lines.
Wire separately from power lines or high voltage lines, avoiding parallel wiring or wiring in the same conduit with these lines. Control circuits containing auto switches may malfunction due to noise from these other lines.
Do not allow short circuit of loads.
All models of switches do not have
Maintenance
Perform the following maintenance periodically in order to prevent possible danger due to unexpected auto switch malfunction.
1)Securely tighten switch mounting screws.
If screws become loose or the mounting position is dislocated, retighten them after readjusting the mounting position.
2)Confirm that there is no damage to lead wires.
To prevent faulty insulation, replace switches or repair lead wires, etc., if damage is discovered.
Others
For durability against water, elasticity, application at welding site, please consult us.
If ON and OFF position (hysteresis) cause problems, please consult us.
Piston moving | ON position |
direction |
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Hysteresis
Piston moving direction
OFF position
Specification
Switch model number | |||
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Wiring | 3 wire | 2 wire | |
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Output | NPN | PNP | - |
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Application | IC circuit/Relay/PLC | 24V DC Relay/PLC | |
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Power voltage | 5/12/24V DC (4.5 to 28V DC) | - | |
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Current consumption | 10mA or less | - | |
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Load voltage | 28V DC or less | - | 24V DC(10 to 28V DC) |
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Load current | 40mA or less | 80mA or less | 2.5 to 40mA |
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Internal voltage drop | 1.5V or less | 0.8V or less | 4V or less |
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Current leakage | 100 A or less at 24V DC | 0.8mA or less | |
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Operating time |
| 1ms or less |
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Indication light | ON: Red light emitting diode | ||
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Electrical entry system |
| Grommet |
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| Oilproof | ||
Lead wire |
| 2.7, 0.18mm2, 2 wire | |
| 2.7, 0.15mm2, 3 wire | ||
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Impact resistance |
| 1000m/s2 |
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Insulation resistance | 50M or more at 500V DC mega | ||
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Withstand voltage | 1000V AC for 1 minute (lead wire, between cases) | ||
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Ambient temperature |
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Protection structure | IEC529 standard IP67, JISC0920 | ||
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