Southbend SB1021, SB1022 manual

MODEL SB1021 - SINGLE PHASE

MODEL SB1022 - THREE PHASE

14" METAL CUTTING BANDSAW

Contents

Main Customer Service Updates Scope of Manual Manual Feedback Table of Contents About This Machine Capabilities Features Identication -4- Model SB1021/SB1022 INTRODUCTION Machine Specications www.southbendlathe.com Machine Specications Model SB1021 14" Variable Speed Vertical Metal Cutting Bandsaw P.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co. -5- INTRODUCTION -6- For Machines Mfg. Since 8/09 Model SB1021/SB1022 INTRODUCTION Machine Specications www.southbendlathe.com Model SB1022 14" Variable Speed Vertical Metal Cutting Bandsaw P.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co. For Machines Mfg. Since 8/09 Model SB1021/SB1022 -7- INTRODUCTION Understanding Risks of Machinery Basic Machine Safety Page Additional Metal Cutting Bandsaw Safety Preparation Overview The typical preparation process is as follows: Things You'll Need For Lifting For Power Connection Cleaning & Protecting Before cleaning, gather the following: Basic steps for removing rust preventative: Weight Load Location Space Allocation Physical Environment Electrical Installation Lighting Lifting & Moving Leveling & Mounting Leveling Assembly Initial Lubrication Inspections & Adjustments Bolting to Concrete Floors Machine Mounts Power Connection SB1021 110V (Prewired) Power Source SB1022 (220V 3-Phase) Power Source SB1021 (220V) Power Source 220V Conversion for SB1021 Test Run To test run your machine: Operation Overview To complete a typical operation, the operator does the following: Controls Blade Selection Blade Terminology Blade Length Blade Width Curve Cutting: Tooth Set Variable Pitch (VP): Variable Pitch with Positive Rake: Hook or Claw: Skip or Skip Tooth: Blade Pitch (TPI) To select the correct blade pitch: Blade Changes ! To replace the blade: Note: Note: Blade Tensioning Blade Breakage Blade Care & Break-In The most common causes of blade breakage are: Blade Care Blade Break-In To properly break-in a new blade: Chip Inspection Chart Blade Speed Chart Positioning Guide Post To properly position the guide post: Adjusting Blade Guides To properly adjust the upper and lower blade guides: Note: To tilt the table forward or backward: Tilting Table To tilt the table left or right: Blade Welding To weld the ends of blade together: Note: Note: Page Note: Maintenance Schedule Daily: Cleaning Monthly: ! Dressing Grinding Wheel Lubrication V-Belts Dressing Rubber Tires To redress the rubber tires: Sprocket Drive Belt Air Pump Belt Blade Tracking To adjust the upper wheel for blade tracking: Table Calibration To calibrate the table to zero: Guide Post Alignment To align the guide post: Pinion Gear Backlash To reduce the pinion gear backlash: Leadscrew End Play To adjust the lead screw collars to reduce backlash: Note: Troubleshooting -39- TROUBLESHOOTING -40- Model SB1021/SB1022 TROUBLESHOOTING -41- TROUBLESHOOTING Electrical Safety Instructions Wiring Overview WIRING DIAGRAM COLOR KEY NOTICE: -44- Model SB1021/SB1022 ELECTRICAL SB1021/2 Control Panel & Welding Unit 220V Transformer 115/230V 2KVA Ya Chang Electric ON OFF LOWER DOOR LIMIT SWITCH UPPER DOOR LIMIT SWITCH SB1021 110V Electrical Panel, Motor & Cord 110V 110 VAC 5-15 PLUG (Prewired) -46- SB1021 220V Electrical Panel, Motor & Cord 220 VAC 6-15 PLUG (Prewired) SB1021 220V Motor Rewire Indicates areas requiring changes when converting to 220V SB1022 220V Electrical Panel, Motor & Cord For Phase Coverter Wild Wire (If Used) 220 VAC L15-15 PLUG (as recommended) Electrical Component Pictures -49- Lower Frame -50- Lower Frame Parts List -51- Drive System -52- Drive System Parts List -53- Upper Frame -54- Upper Frame Parts List -55- Table & Tensioning System -56- Table & Tensioning System Parts List -57- Electrical Cabinet -58- Welder & Control Panel -59- Welder & Control Panel Breakdown Machine Labels Warranty