Southbend SB1021, SB1022 Electrical Cabinet

For Machines Mfg. Since 8/09 Model SB1021/SB1022

-57-

PARTS

Electrical Cabinet

400

401

402

403

404 405

406

407

408

409

410

411

412

413

414

415

416

417

418

419

420

REF PART # DESCRIPTION REF PART # DESCRIPTION

400 PSB1021400 CABINET DOOR 411 PSB1021411 HINGE PIN

401 PSB1021401 OL RELAY AB 193-EEEB 5.4-27A (SB1021) 412 PB47M HEX BOLT M6-1 X 40

401 PSB1022401 OL RELAY AB 193-EEDB 3.2-16A (SB1022) 413 PSB1021413 STRAIN RELIEF NUT

402 PSB1021402 WIRE LOOM 414 PSB1021414 STRAIN RELIEF

403 PSB1021403 TRANSFORMER YA CHANG 220V 1A 415PSB1021415WIRE LOOM

404 PSB1021404 ELECTRICAL PANEL 416 PSB1021416 TERMINAL BLOCK 24P

405PS07M PHLP HD SCR M4-.7 X 8 417PS07M PHLP HD SCR M4-.7 X 8

406 PS02M PHLP HD SCR M4-.7 X 12 418 PSB1021418 WIRE LOOM

407PSB1021407TERMINAL BLOCK 8P 419 PSB1021419 WIRE LOOM

408 PN01M HEX NUT M6-1 420 PSB1021420 CONT. AB 100-C16-400 110V (SB1021)

409 PS07M PHLP HD SCR M4-.7 X 8 420 PSB1022420 CONT. AB 100-C09-400 110V (SB1022)

410 PSB1021410 ELECTRICAL CABINET

Contents

Main Customer Service Updates Scope of Manual Manual Feedback Table of Contents About This Machine Capabilities Features Identication -4- Model SB1021/SB1022 INTRODUCTION Machine Specications www.southbendlathe.com Machine Specications Model SB1021 14" Variable Speed Vertical Metal Cutting Bandsaw P.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co. -5- INTRODUCTION -6- For Machines Mfg. Since 8/09 Model SB1021/SB1022 INTRODUCTION Machine Specications www.southbendlathe.com Model SB1022 14" Variable Speed Vertical Metal Cutting Bandsaw P.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co. For Machines Mfg. Since 8/09 Model SB1021/SB1022 -7- INTRODUCTION Understanding Risks of Machinery Basic Machine Safety Page Additional Metal Cutting Bandsaw Safety Preparation Overview The typical preparation process is as follows: Things You'll Need For Lifting For Power Connection Cleaning & Protecting Before cleaning, gather the following: Basic steps for removing rust preventative: Weight Load Location Space Allocation Physical Environment Electrical Installation Lighting Lifting & Moving Leveling & Mounting Leveling Assembly Initial Lubrication Inspections & Adjustments Bolting to Concrete Floors Machine Mounts Power Connection SB1021 110V (Prewired) Power Source SB1022 (220V 3-Phase) Power Source SB1021 (220V) Power Source 220V Conversion for SB1021 Test Run To test run your machine: Operation Overview To complete a typical operation, the operator does the following: Controls Blade Selection Blade Terminology Blade Length Blade Width Curve Cutting: Tooth Set Variable Pitch (VP): Variable Pitch with Positive Rake: Hook or Claw: Skip or Skip Tooth: Blade Pitch (TPI) To select the correct blade pitch: Blade Changes ! To replace the blade: Note: Note: Blade Tensioning Blade Breakage Blade Care & Break-In The most common causes of blade breakage are: Blade Care Blade Break-In To properly break-in a new blade: Chip Inspection Chart Blade Speed Chart Positioning Guide Post To properly position the guide post: Adjusting Blade Guides To properly adjust the upper and lower blade guides: Note: To tilt the table forward or backward: Tilting Table To tilt the table left or right: Blade Welding To weld the ends of blade together: Note: Note: Page Note: Maintenance Schedule Daily: Cleaning Monthly: ! Dressing Grinding Wheel Lubrication V-Belts Dressing Rubber Tires To redress the rubber tires: Sprocket Drive Belt Air Pump Belt Blade Tracking To adjust the upper wheel for blade tracking: Table Calibration To calibrate the table to zero: Guide Post Alignment To align the guide post: Pinion Gear Backlash To reduce the pinion gear backlash: Leadscrew End Play To adjust the lead screw collars to reduce backlash: Note: Troubleshooting -39- TROUBLESHOOTING -40- Model SB1021/SB1022 TROUBLESHOOTING -41- TROUBLESHOOTING Electrical Safety Instructions Wiring Overview WIRING DIAGRAM COLOR KEY NOTICE: -44- Model SB1021/SB1022 ELECTRICAL SB1021/2 Control Panel & Welding Unit 220V Transformer 115/230V 2KVA Ya Chang Electric ON OFF LOWER DOOR LIMIT SWITCH UPPER DOOR LIMIT SWITCH SB1021 110V Electrical Panel, Motor & Cord 110V 110 VAC 5-15 PLUG (Prewired) -46- SB1021 220V Electrical Panel, Motor & Cord 220 VAC 6-15 PLUG (Prewired) SB1021 220V Motor Rewire Indicates areas requiring changes when converting to 220V SB1022 220V Electrical Panel, Motor & Cord For Phase Coverter Wild Wire (If Used) 220 VAC L15-15 PLUG (as recommended) Electrical Component Pictures -49- Lower Frame -50- Lower Frame Parts List -51- Drive System -52- Drive System Parts List -53- Upper Frame -54- Upper Frame Parts List -55- Table & Tensioning System -56- Table & Tensioning System Parts List -57- Electrical Cabinet -58- Welder & Control Panel -59- Welder & Control Panel Breakdown Machine Labels Warranty