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Southbend SB1021, SB1022 Table & Tensioning System Parts List

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For Machines Mfg. Since 8/09

Model SB1021/SB1022 PARTS

Table & Tensioning System Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

300 PSB1021300 TABLE 325PR26M INT RETAINING RING 52MM

301 PCAP05M CAP SCREW M8-1.25 X 50 326 PSB1021326 LOCK KNOB

302 PLW04M LOCK WASHER 8MM 327PCAP13M CAP SCREW M8-1.25 X 30

303 PW01M FLAT WASHER 8MM 328 PSB1021328 IDLER WHEEL

304 PSB1021304 LEFT TRUNNION BRACKET 329 PCAP14M CAP SCREW M8-1.25 X 20

305PCAP40M CAP SCREW M8-1.25 X 35330 PSB1021330 RETAINING PLATE

306 PSB1021306 TABLE SUPPORT 331 PB03M HEX BOLT M8-1.25 X 16

307PSB1021307BLADE GUIDE SUPPORT 332 PSB1021332 RETAINING PLATE

308 PW03M FLAT WASHER 6MM 333 PSB1021333 TRACKING BRACKET

309 PLW03M LOCK WASHER 6MM 334 P6205Z-N BALL BEARING 6205 Z NSK

310 PCAP07M CAP SCREW M6-1 X 30 335PSB1021335SPACER

311 PSB1021311 THREADED PIN 336 PR26M INT RETAINING RING 52MM

312 PSB1021312 SPECIAL DOWEL PIN 337PSB1021337IDLER SHAFT

313 PSB1021313 BLADE GUIDE BRACKET 338 PSB1021338 LOCK COLLAR

314 PSB1021314 BLADE GUIDE 339 PSS20M SET SCREW M8-1.25 X 8

315PW03M FLAT WASHER 6MM 341 PSB1021341 TENSION LEADSCREW

316 PCAP06M CAP SCREW M6-1 X 25342 PSB1021342 HANDWHEEL

317PCAP04M CAP SCREW M6-1 X 10 343 PSS20M SET SCREW M8-1.25 X 8

318 PSB1021318 LOWER BLADE GUARD 344 PSB1021344 RIGHT TRUNNION BRACKET

319 PW02M FLAT WASHER 5MM 345PS08M PHLP HD SCR M5-.8 X 12

320 PS40M PHLP HD SCR M5-.8 X 16 346 PSB1021346 POINTER

321 PW04M FLAT WASHER 10MM 347PSB1021347POINTER

322 PLW06M LOCK WASHER 10MM 348 PSB1021348 TABLE TRUNNION

323 PCAP72M CAP SCREW M10-1.5 X 30 349 PW04M FLAT WASHER 10MM

324 PSB1021324 RUBBER TIRE 350 PCAP90M CAP SCREW M10-1.5 X 55

Contents

Main Customer Service Updates Scope of Manual Manual Feedback Table of Contents About This Machine Capabilities Features Identication -4- Model SB1021/SB1022 INTRODUCTION Machine Specications www.southbendlathe.com Machine Specications Model SB1021 14" Variable Speed Vertical Metal Cutting Bandsaw P.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co. -5- INTRODUCTION -6- For Machines Mfg. Since 8/09 Model SB1021/SB1022 INTRODUCTION Machine Specications www.southbendlathe.com Model SB1022 14" Variable Speed Vertical Metal Cutting Bandsaw P.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co. For Machines Mfg. Since 8/09 Model SB1021/SB1022 -7- INTRODUCTION Understanding Risks of Machinery Basic Machine Safety Page Additional Metal Cutting Bandsaw Safety Preparation Overview The typical preparation process is as follows: Things You'll Need For Lifting For Power Connection Cleaning & Protecting Before cleaning, gather the following: Basic steps for removing rust preventative: Weight Load Location Space Allocation Physical Environment Electrical Installation Lighting Lifting & Moving Leveling & Mounting Leveling Assembly Initial Lubrication Inspections & Adjustments Bolting to Concrete Floors Machine Mounts Power Connection SB1021 110V (Prewired) Power Source SB1022 (220V 3-Phase) Power Source SB1021 (220V) Power Source 220V Conversion for SB1021 Test Run To test run your machine: Operation Overview To complete a typical operation, the operator does the following: Controls Blade Selection Blade Terminology Blade Length Blade Width Curve Cutting: Tooth Set Variable Pitch (VP): Variable Pitch with Positive Rake: Hook or Claw: Skip or Skip Tooth: Blade Pitch (TPI) To select the correct blade pitch: Blade Changes ! To replace the blade: Note: Note: Blade Tensioning Blade Breakage Blade Care & Break-In The most common causes of blade breakage are: Blade Care Blade Break-In To properly break-in a new blade: Chip Inspection Chart Blade Speed Chart Positioning Guide Post To properly position the guide post: Adjusting Blade Guides To properly adjust the upper and lower blade guides: Note: To tilt the table forward or backward: Tilting Table To tilt the table left or right: Blade Welding To weld the ends of blade together: Note: Note: Page Note: Maintenance Schedule Daily: Cleaning Monthly: ! Dressing Grinding Wheel Lubrication V-Belts Dressing Rubber Tires To redress the rubber tires: Sprocket Drive Belt Air Pump Belt Blade Tracking To adjust the upper wheel for blade tracking: Table Calibration To calibrate the table to zero: Guide Post Alignment To align the guide post: Pinion Gear Backlash To reduce the pinion gear backlash: Leadscrew End Play To adjust the lead screw collars to reduce backlash: Note: Troubleshooting -39- TROUBLESHOOTING -40- Model SB1021/SB1022 TROUBLESHOOTING -41- TROUBLESHOOTING Electrical Safety Instructions Wiring Overview WIRING DIAGRAM COLOR KEY NOTICE: -44- Model SB1021/SB1022 ELECTRICAL SB1021/2 Control Panel & Welding Unit 220V Transformer 115/230V 2KVA Ya Chang Electric ON OFF LOWER DOOR LIMIT SWITCH UPPER DOOR LIMIT SWITCH SB1021 110V Electrical Panel, Motor & Cord 110V 110 VAC 5-15 PLUG (Prewired) -46- SB1021 220V Electrical Panel, Motor & Cord 220 VAC 6-15 PLUG (Prewired) SB1021 220V Motor Rewire Indicates areas requiring changes when converting to 220V SB1022 220V Electrical Panel, Motor & Cord For Phase Coverter Wild Wire (If Used) 220 VAC L15-15 PLUG (as recommended) Electrical Component Pictures -49- Lower Frame -50- Lower Frame Parts List -51- Drive System -52- Drive System Parts List -53- Upper Frame -54- Upper Frame Parts List -55- Table & Tensioning System -56- Table & Tensioning System Parts List -57- Electrical Cabinet -58- Welder & Control Panel -59- Welder & Control Panel Breakdown Machine Labels Warranty