Stanley Black & Decker HG60 user manual Operation, PRE-OPERATION Procedures, Operating Procedures

OPERATION

PRE-OPERATION PROCEDURES

PREPARATION FOR INITIAL USE

Each unit as shipped has no special unpacking or as- sembly requirements prior to usage. Inspection to as- sure the unit was not damaged in shipping and does not contain packing debris is all that is required. After instal- lation of a grinding stone a unit may be put to use.

CHECK HYDRAULIC POWER SOURCE

1.Using a calibrated flowmeter and pressure gauge, check that the hydraulic power source develops a flow of 7–10 gpm/26–38 lpm at 1500–2000 psi/105–

140 bar.

2.Make certain the hydraulic power source is equipped with a relief valve set to open at 2200–2300 psi/152–

159 bar.

3.Check that the hydraulic circuit matches the tool for open-center (OC) operation.

CHECK TOOL

1.Make sure all tool accessories are correctly installed. Failure to install tool accessories properly can result in damage to the tool or personal injury.

2.There should be no signs of leaks.

3.The tool should be clean, with all fittings and fasten- ers tight.

CHECK TRIGGER MECHANISM

1.Check that the trigger operates smoothly and is free to travel between the ON and OFF positions.

INSTALLING AND REMOVING GRINDING STONES

READ AND BECOME FAMILIAR WITH THE SECTIONS IN THIS MANUAL ON SAFETY PRECAUTIONS, TOOL STICKERS AND TAGS, HYDRAULIC HOSE REQUIRE- MENTS, HYDRAULIC REQUIREMENTS, AND PRE- OPERATION PROCEDURES BEFORE USING THIS PRODUCT.

NOTE:

Use 3 inch diameter up to 5 inch long (Type 16, 17, 18 or 19) grinding cones or plugs with a 5/8-11 threaded arbor hole. Only use grinding cones or plugs which comply with ANSI B7.1/ISO 525, 603.

1.Install the abrasive cone or plug onto the spindle

(33). Using an open-end wrench on the flats of the drive flange (51) and while griping the cone or plug, tighten sufficiently to prevent disengagement of the cone or plug from the spindle.

CONNECT HOSES

1.Wipe all hose couplers with a clean lint-free cloth before making connections.

2.Connect the hoses from the hydraulic power source to the hose couplers on the grinder. It is a good prac- tice to connect the return hose first and disconnect it last to minimize or avoid trapped pressure within the grinder motor.

3.Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction.

The female coupler is the inlet coupler.

NOTE:

The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect. When possible, connect the free ends of operating hoses together.

OPERATING PROCEDURES

1.Observe all safety precautions.

2.Always start the grinder with the grinding stone away from the work surface.

3.Move the hydraulic circuit control valve to the ON position.

4.Squeeze the trigger momentarily. If the grinder does not operate, the hoses might be reversed. Verify correct connection of the hoses before continuing.

5.Start the grinder and move the grinding stone to the work surface.

6.Grind a small amount of material at a time.

COLD WEATHER OPERATION

If the grinder is to be used during cold weather, preheat the hydraulic fluid at low engine speed. When using the normally recommended fluids, fluid temperature should be at or above 50 °F/10 °C (400 ssu/82 centistokes) be- fore use.

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