TABLE OF CONTENTS

PAGE

 

ROUGH-IN DIMENSIONS

2

FOREWORD

2

FEATURES

3,4

Water Temperature Control

3

High Limit Switch (E.C.O.)

4

Dishwashing Machine Requirement

4

Circulating Pump

5

INSTALLATION INSTRUCTIONS

4-12

Required Ability

6

Insulation Blankets

6

Locating The Heater

5

Clearances

5

Hard Water

6

Air Requirements

6

Mechanical Exhausting of Room Air

6

Unconfined Space

6

Confined Space

6

Chemical Vapor Corrosion

6

Venting

6

Vent Pipe Termination

6-10

Installation Requirements for the

 

Commonwealth of Massachusetts

7

Direct Venting

10

Direct Vent Terminal Installation (Sidewall)

10

Installation Sequence

10

Vertical Vent Terminal Installation

11

Installation Sequence

11

Installation of Vent System

12

Vent Pipe Preparation

12

Control and Switches

13

Blower Prover Switch

13

Blocked Outlet Prover Switch

13

Blocked Inlet Prover Switch

13

Low Gas Pressure Switch

13

On/Off Switch

13

Hot Surface Igniter

13

GAS PIPING

13

Connection of Gas Pipe

14

Purging

15

Gas Meter Size - City Gases Only

15

Gas Pressure Regulation

15

PAGE

 

Gas Valves

15

SYSTEM CONNECTIONS

15

Thermometers

15

Relief Valve

15

Water Line Connections

15

Heater Wiring

16

USING THE ELECTRONIC CONTROLLER

17

Overview

17

Operating States

17

Adjusting the Operating Set Point

18

Changing the Display Units

19

Fault and Warning Conditions

19

Access to the Current Fault or Warning

19

Viewing the Fault History

20

PRIOR TO START-UP

20

Required Ability

20

OPERATING INSTRUCTIONS

21

Adjustment Procedure (Initial Start-Up) 120 and 150 Models

21

Adjustment Procedure (Initial Start-Up) 199 and 250 Models

21

Cathodic Protection

22

Precautions

22

GENERAL INFORMATION

22

Power Burner

22

High Limit

22

High Altitude Installations

22

MAINTENANCE

22

General

22

Maintenance Schedule

22

Flushing

26

Draining

26

Sediment Removal

26

Lime Scale Removal

26

Anode Inspection and Replacement

26,27

Drain Valve and Access Panels

27

Relief Valve

27

Circulating Pump

27

Vent System

27

INSTALLATION DIAGRAMS

28-32

Manifold Kits

33

CHECKLIST AND SERVICE INFORMATION

34

TROUBLE-SHOOTING

34,35

LIMITED WARRANTY

36

FEATURES

IMPORTANT

IT IS REQUIRED THAT A QUALIFIED SERVICE TECHNICIAN PERFORM THE INITIAL FIRING OF THE HEATER. AT THIS TIME THE USER SHOULD NOT HESITATE TO ASK THE TECHNICIAN ANY QUESTIONS WHICH HE MAY HAVE IN REGARD TO THE OPERATION AND MAINTENANCE OF THE UNIT.

A CHECKLIST AND SERVICE INFORMATION section are included at the rear of this manual. By using this checklist the user may be able to make minor operational adjustments and save himself unnecessary service calls. However, the user should not attempt repairs which are not listed in this section.

WATER TEMPERATURE CONTROL

DANGER

THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE. HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE SCALD BURNS RESULTING IN SERIOUS PERSONAL INJURY AND/OR DEATH. THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON’S AGE AND THE TIME OF THE EXPOSURE. THE SLOWER RESPONSE TIME OF CHILDREN, AGED OR DISABLED PERSONS INCREASES THE HAZARDS TO THEM. NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP, OR TO DRAW THEIR OWN BATH WATER. NEVER LEAVE A CHILD OR DISABLED PERSON UNATTENDED IN A BATHTUB OR SHOWER.

THE WATER HEATER SHOULD BE LOCATED IN AN AREA WHERE THE GENERAL PUBLIC DOES NOT HAVE ACCESS TO SET TEMPERATURES.

The water temperature is controlled using the Temperature Control Button on the Display at the front of the unit (See Figure 1). This control utilizes two temperature probes to determine the tank temperature. The primary temperature probe is located at the top of the tank and the other is near the water inlet.

The temperature may be adjusted from 90°F/32°C to 180°F/82°C. The thermostat was adjusted to 120°F/49°C before the heater was shipped from the factory. It is recommended that lower water temperature be used to avoid the risk of scalding. It is further recommended, in all cases, that the water

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State Industries 100, 101 warranty Table of Contents, Features

100, 101 specifications

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