Problem

Possible Cause

Corrective Action

Loss or reduction in

Process heaters are faulty.

Replace.

drying capacity.

Desiccant beds are contaminated.

Replace desiccant.

 

Material being dried differs from

Drying systems are designed for

 

material specified at the time of

the material that was originally

 

purchase.

specified. Different materials may

 

 

need a longer residence time or

 

 

different drying temperature.

 

Break in flex hose to/from drying

Inspect for air leaks; replace if

 

hopper.

necessary.

 

Blower fins filled with dust or

Remove blower side plate, clean

 

contaminants.

baffles, replace. Replace filter

 

 

elements.

Material in drying

Process temperature set too high

Check resin manufacturer's data

hopper cakes, or

due to operator error.

sheet for proper drying

meltdown occurs.

 

temperature. Make sure plant

 

 

personnel are aware of the correct

 

 

process temperature Set Point.

 

High temperature alarm not set

See Section “Temperature Screen

 

properly.

Setup” on page 29.

 

Process set point is out of

Restore temperature controller to

 

acceptable range.

factory pre-sets. Auto-tune if

 

 

necessary.

Poor Dew Point

Burned out regeneration heater.

Repair or replace.

Performance.

Contaminated or worn out

Replace.

 

desiccant.

 

 

Leaking process air hoses.

Repair or replace.

 

Dryer is being operated beyond its

Check dryer and drying hopper

 

capacity.

sizing.

 

Bad dew point sensor.

Replace.

 

Fouled dew point sensor manifold.

Clear obstruction. Air should flow

 

 

freely through sensor.

Large Dehumidifying Dryers

Troubleshooting

50

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Sterling 822.00292.00 specifications Large Dehumidifying Dryers Troubleshooting

822.00292.00 specifications

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