7-7Technical Assistance | Sterling SDA Series 25-100 manual

Warranty Returns

Warranty Returns

Prior to the return of any material, authorization must be given by the manufacturer. A RMA number will be assigned for the equipment to be returned.

Reason for requesting the return must be given. All returns are to be shipped prepaid.

The invoice number and date or purchase order number and date must be supplied.

After inspecting the material, a replacement or credit will be given, at the manufacturer’s discretion. If the item is found to be defective in materials or workmanship, and it was manufactured by our company, purchased components are covered under their specific warranty terms.

7-6 Dryer Identification (Serial Number) Tag

(Located on back of Dryer)

Company Logo

XXXSeries Dryer Model Number XXX-15

Max Drying Capacity HR
460V	Serial Number		060701R
1Ǿ	Date of Manufacture 06/2003
4.5A
Over-current Protection Device (s) 4.5A Total
Frequency 50/60Hz
Compressed air supply		None
Dryer Mass 400 lbs/(180 KG)
Electrical Diagrams &

Pneumatic Diagram

Street Address			City, State Zip Code
Telephone Number

7-7 Technical Assistance

Parts Department

Call toll-free 7am–5pm CST [800] 423-3183 or call [630] 595-1060, Fax [630] 475-7005

The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service.

Service Department

Call toll-free 8am–5pm CST [800] 233-4819 or call [630] 595-1060 Emergencies after 5pm CST, call [847] 439-5655

We have a qualified service department ready to help. Service contracts are available for most products.

Sales Department

Call [630] 595-1060 Monday–Friday, 8am–5pm CST

15, 30, & 60 cfm Compact Dryers

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Sterling SDA Series 25-100 7-6Dryer Identification Serial Number Tag, 7-7Technical Assistance, Warranty Returns

Contents

SDA Series 15-60cfm Compact Dehumidifying Dryers In the Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not Complete CHAPTER 1 SAFETY Table of ContentsCHAPTER 3 INSTALLATION CHAPTER 2: FUNCTIONAL DESCRIPTION CHAPTER 7 APPENDIX CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING 15, 30, & 60 cfm Compact Dryers Safety Symbols Used in this Manual Chapter 1 Safety1-1How to Use This Manual Read Operation and Installation Manual 1-2Safety Tag Information1-3Warnings and Precautions Dryer Safety Tags Operator Responsibility 1-4ResponsibilityGeneral Responsibility REMEMBER Maintenance Responsibility Reporting a Safety Defect 2-2General Description Chapter 2 Functional Description2-1Models Covered in This Manual What is desiccant? Mechanical Features 2-3Standard FeaturesFigure 1 Typical Dryer Air Flow Schematic Electrical Features Controller Features 2-5Safety Devices and Interlocks2-4Options Fail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs 3-2Rigging and Placing the Dryer Chapter 3 Installation3-1Uncrating the Equipment DEW POINT POWER ON15, 30, & 60 cfm Compact Dryers 3-3Electrical Connections Checking for Proper Blower Rotation 3-4Setup ProceduresThree-PhaseModels Floor Mount Models Drying Hopper Air Trap Considerations 3-5Initial Start-upInstalling Water Lines Optional Aftercooler Auto-Tuningthe Dryer Shutting Down the Dryer Switches Chapter 4 Operation4-1Controller Description and Operation Indicator Lights Process Air Temperature Controller PV SV Lit when Control Output 2 is on. Not used in IndicatorLit when Control Output 1 is on. The Out1 Indicator Adjustment Level Setting the Process Air TemperatureIndicator Indicator Description IndicatorName Entering Operating Parameters to Select Modes Optional Setting the High Dew Point AlarmProcess Air Dew Point Display 4-2Dryer Operation Procedures Controller Operation Alarm Display Messages Valve Motor Time-Out Blower Overload No Alarms HIGH TEMP VALVE MTRHEAT COOL 50 SYSTEM NORMAL PROC BLWR Every Day Chapter 5 Maintenance5-1Preventative Maintenance Schedule Every week Servicing Process Air Filters 5-2Preventative MaintenanceFigure 9 Air Filter Location and Disassembly Vacuuming Symptoms of Worn Desiccant 5-3Corrective MaintenanceCleaning with Compressed Air Servicing the Dew Point Monitor + FIRST AID + Replacing Worn Desiccant Figure 10 Desiccant Bed Location and Disassembly Figure 11 Required Desiccant Amounts 13X Type WARNING! Hazardous electrical current present ProceduresReplacing the Process/Regeneration Heater Replacement Procedures Replacing/Cleaning the Cooling CoilFigure 13 Cooling Coil Location and Disassembly If used as an after-Cooler 3 to 4 GPM @ 85F 15, 30, & 60 cfm Compact Dryers 8.Inset the four 10-32bolts back in place9.Turn the water to the cooling coil back on HIGH TEMP Chapter 6 Troubleshooting6-1Introduction HIGH TEMP PROC BLWRAlarm Message Cause Alarm Message VALVE MTRUsing a Thermocouple Cause Warranty Specifications 7-1WarrantyChapter 7 Appendix Warranty Restrictions Annex B Information 7-2Technical SpecificationsCustomer Responsibilities Regeneration MoistureMake Up Air Exhaust 7-3Drawings and DiagramsAftercooler Design Specifications High Pressure Peripheral Blower Exhaust Figure 16 Low Heat Model 120F to 250F Air FlowAfter-Cooler Regeneration MoistureMake Up Air High Pressure Peripheral Blower 15, 30, & 60 cfm Compact Dryers 7-4Spare Parts ListDRYER SPARE PARTS LIST 15, 30, 60 cfm Models Mechanical Components 15, 30, & 60 cfm Compact Dryers HI-COREDESICCANT DRYER 15/30/60 CFM UNITS Description 15, 30, & 60 cfm Compact Dryers30 CFM Description 15, 30, & 60 cfm Compact Dryers60 CFM 120V CONTROL COMMON PARTS 15, 30, & 60 cfm Compact DryersA0571672 Description 7-5Returned Material Policy Credit Returns Warranty Returns 7-6Dryer Identification Serial Number Tag7-7Technical Assistance Service Department Contract Department 15, 30, & 60 cfm Compact Dryers