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Sterling SSE-2 L For installation work taking place at heights of over approx. 6 feet, use only, F Install the equipment so that all parts are easily accessible; this facilitates

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SSE 2

Assembly instructions 4-1

4. Assembly instructions

M These installation instructions are intended for persons with skills in electrical

and mechanical areas due to their training, experience and received

instructions.

Personnel using these installation instructions must be instructed in the

regulations for the prevention of accidents, the operating conditions and

safety regulations and their implementation.

Ensure in each case that the personnel are sufficiently knowledgeable about

the equipment.

The installation instructions provided in the corresponding operating

instructions apply for all connected equipment.

Please observe all safety regulations for the operation of lifting gear.

All installation work must be carried out with the equipment disconnected from

electrical power and compressed air supply.

L For installation work taking place at heights of over approx. 6 feet, use only

ladders or similar equipment and working platforms intended for this purpose.

At greater heights, the proper equipment for protection against falling must be

used.

Use only suitable lifting gear that is in proper working order and load

suspension devices with sufficient carrying capacity. Do not stand or work

under suspended loads!

Use only suitable workshop equipment.

F Install the equipment so that all parts are easily accessible; this facilitates

maintenance and repair work.

Contents

Main Page Page Page Asia/Australia +86 512 8717 1919 Sales and Contracting Department Table of Contents Page Page 1.1. Warnings and symbols M This symbol indicates danger to life. Fatal or serious injury is possible if the L This symbol indicates that serious injury is possible if the corresponding $ This symbol indicates that a technical term is explained at this point. F This symbol indicates that extensive damage to equipment is possible if the & This symbol indicates information important for becoming familiar with the 1.2. Explanations and information 1.3. Legal basis 1.4. Fields of applications 1.5. Notes on usage Page 2. Safety instructions M These safety instructions apply to all persons within the range of action of the 2.1. For your safety 2.1.1. General 2.1.2. Assembly 2.1.3. Operation 2.1.4. Maintenance 2.2. For the operating safety of the equipment Page 3. Transport, Assembly and Storage M This chapter is intended for all operating personnel of the equipment. 3.1. Transport and Packing M Please ensure adequate carrying capacity of the lifting equipment. 3.2. Assembly M Please ensure adequate carrying capacity of the lifting equipment. 3.3. Storage 4. Assembly instructions M These installation instructions are intended for persons with skills in electrical L For installation work taking place at heights of over approx. 6 feet, use only F Install the equipment so that all parts are easily accessible; this facilitates 4.1. Unpacking F The controller must be freely accessible. 4.2. Installing the Dump Valve Sensor 4.3. Attaching the Pickup Wand Page 4.4.1. Mounting on the processing machine 4.4.2. Mounting onto a machine hopper L Please observe all safety regulations 4.4.3. Mounting onto mixing hoppers with lateral inlet 4.4.4. Mounting onto dosing station DT 30 4.5. Electrical connection M The regulations of the local Electricity Board must be observed. 4.6. Installation of the optional SKW proportioning valve & Before proceeding, review the connecting diagram included with the unit. Page Page 5.1. Sequence of Operation 5.2. Controller 6. Operation M This chapter is intended for operating personnel. F Make sure the plastic stopper has been removed from the material inlet nozzle. Page 6.3. Setting the Conveying Time F Do not overfill the hopper loader & The conveying time cannot be set while the unit is in the process of conveying & The conveying time that was last selected appears in the display. 6.4. Setting the Purge Time (optional) & The purge time that was last selected appears F If no line clearing valve has been installed, enter 0". F This material should not be used again. Page 7. Troubleshooting M This chapter is intended for the operating personnel of the equipment. 7.1. Alarms & An E appears in the display and an error number. F Do not restart operation until the malfunction has been corrected. & When the malfunction has been corrected, turn the power off and then on 8. Maintenance M This chapter is intended for persons with skills in electrical and mechanical L Disconnect the equipment from main power supply before starting F Please observe the maintenance intervals. 8.1. Maintenance intervals F The given maintenance intervals are average values. 8.2. Servicing the Loader M Disconnect the unit from main power supply by unplugging it. 8.2.1. Changing the sealing ring of the outlet flap F Make sure the new sealing ring (C) & Order number sealing ring material outlet: ID 29258 8.2.2. Adjusting the dump valve sensor 8.2.3. Cleaning the unit & Order number Page 8.2.4. Replacing carbon brushes at the motor M This work must be carried out by qualified personnel only. F Verify that no cables are pinched or cut. Page Page Page Page Page 10. Spare parts list M This spare parts list is intended to be used only by trained personnel. & Wear Code: Page 10.1. SSE-2, 230 V, 50 Hz 10.2. SSE-2, 110 V, 60 Hz 10.3. SSE-2, 230 V, 50 Hz with active cleaning 10.4. SSE-2, 110 V, 60 Hz with active cleaning Page Page Page Page Page Page Page Page Page Page Page Page Page SSE-2 Quick Start Guide 1-1 1. Quick Start Guide