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Portable Generator
Teledyne
701
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GETTING STARTED
Teledyne API Model 701 Zero Air Generator
3-2
01671H (DCN6051)
Figure 3-1: Dimensions
Contents
Main
OPERATION MANUAL
MODEL 701 ZERO AIR GENERATOR
Page
ABOUT THIS MANUAL
REVISION HISTORY
SAFETY MESSAGES
CONSIGNES DE SCURIT
TABLE OF CONTENTS
2 SPECIFICATIONS AND WARRANTY...................................................... 2-1
4 OPTIONAL HARDWARE AND SOFTWARE............................................4-1
APPENDIX A Spare Parts A-1 APPENDIX B Schematics B-1
01671H (DCN6051) vii
LIST OF FIGURES
LIST OF TABLES
Page
1 INTRODUCTION
1.1 Preface
1.2 Using This Manual
2 SPECIFICATIONS AND WARRANTY
2.1 Specifications
2.2 Warranty
WARRANTY POLICY (02024D)
COVERAGE
NON-TELEDYNE API MANUFACTURED EQUIPMENT
3 GETTING STARTED
3.1 Unpacking
3.2 Installation
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Page
3.4 Electrical And Pneumatic Connections
3.5 Power-Up
3.6 Shut Down, Storage and Transportation
Page
4 OPTIONAL HARDWARE AND SOFTWARE
4.1 CO Scrubber (OPT 1B)
4.2 Hydrocarbon Scrubber (OPT 2B)
4.3 Carrying Strap/Handle (OPT 29)
4.4 Rack Mount Kits (OPT 20A, OPT 20B & OPT 21)
4.5 Expendable Kits (OPT 42A)
4.6 Flow Restriction (13 SLPM) (OPT 72B)
4.7 Dewpoint Sensor (OPT 86E)
Page
5 OPERATION
5.1 Overview
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Page
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5.2 Compressor
5.3 Cooling Coil
5.4 Water Trap
5.5 Water Drain Valve
5.6 Pressure Relief Valve
5.7 Regenerative Dryer
5.8 Check Valve
5.9 Storage Tank
5.10 Pressure Sensor
5.11 Pressure Regulator
5.12 Pressure Gauge
5.13 Hydrocarbon Scrubber (option)
5.14 CO Scrubber (option)
5.15 NO Scrubber
5.16 Charcoal Scrubber
5.17 Final Filter
5.18 Controller
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6 MAINTENANCE
6.1 Schedule
6.2 Cleaning
6.3 Checking The Tubing
6.4 Replacing The Charcoal Scrubber
6.5 Replacing The NO - NO2 Scrubber
6.6 Replacing The CO - CO2 Scrubber
6.7 Replacing The HC Scrubber
6.8 Servicing The Regenerative Dryer
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6.9 Changing The 4-Way Valve (in the Regenerative Dryer)
6.10 Replacing The Shuttle Valve (in the Regenerative Dryer)
6.11Leak Check
6.12 Particulate Filter Element Replacement
7 TROUBLESHOOTING
Problem Probable Cause Corrective Action
8 A PRIMER ON ELECTRO-STATIC DISCHARGE
8.1 How Static Charges are Created
8.2 How Electro-Static Charges Cause Damage
8.3 Common Myths About ESD Damage
8.4 Basic Principles of Static Control
8.4.1 General Rules
8.5 Basic anti-ESD Procedures for Analyzer Repair and Maintenance
8.5.1 Working at the Instrument Rack
8.5.2 Working at an Anti-ESD Work Bench
8.5.3 Transferring Components from Rack to Bench and Back
8.5.4 Opening Shipments from Teledyne APIs Customer Service
8.5.5 Packing Components for Return to Teledyne APIs Customer Service
WARNING
APPENDIX A - SPARE PARTS
Page
SPARE PARTS LIST M701H
*
Part Number Description
LEVEL 1 SPARES KIT M701H
Page
Page
701/701H Controller Board (AC POWER)
OPTIONAL
COJ9
COJ7
POPUMP0ON
PORELIEF0VALVE
701/701H Controller Board (DC POWER)
1000uF, 50V
POAUX0IN
PIVR102
PITVS105PITVS106PITVS107PITVS108
PIVR302
PITP801
PIVR202
POHEATER0ON
COR13
B-5
COR6
X1 4.00 MHz
POPUMP0ON
COR25
COK5
PIK501PIK502PIK503
COJP2
PIU601
B-7
POPRESSURE
COU7
PIU802