SECTION 3: ASSEMBLING YOUR LAWN MOWER

Removing Unit From Carton

•Remove staples, break glue on top flaps, or cut tape at carton end and open carton.

•Remove loose parts if included with unit (i.e., operator’s manual, etc.)

•Cut along corners, lay the carton down flat, and remove all packing material.

•Roll or slide unit out of carton and check carton thoroughly for loose parts.

 

Lower Handle

Upper

Handle

Bracket

Handle

 

Loose Parts in Carton

•Grass Bag

•Side Discharge Chute

•Rear Wheels

•Hardware Pack

•Bottle of Oil

Hardware Pack

Please identify each piece of the hardware pack as shown here.

Carriage Wing Nut Bolt

Figure 2

•Make sure that carriage bolt through the upper and lower handles on each side is properly seated. Tighten the wing nuts. See Figure 3.

 

Carriage

Tighten these

Bolt

wing nuts

 

Before Assembly

•Before setting up your lawn mower, disconnect the spark plug wire from the spark plug. See Figure 1.

Spark Plug

Wire

Spark Plug

Figure 1

NOTE: Reference to right or left hand side of the mower is observed from the operating position.

Setting Up Your Lawn Mower

Assembling Handle

•Lift up and pull back on the upper handle to raise the handle into the operating position. See Figure 2. Make certain the lower handle is seated securely into the handle bracket assemblies.

Carriage

Bolt

Figure 3

•Remove hairpin clip from the outer hole of the weld pin on each handle brackets. Using a pair of pliers, squeeze one leg of the lower handle against the handle bracket. Insert the hairpin clip into the inner hole on the weld pin. Repeat on the other side. See Figure 4.

 

Carriage Bolt

Wing Nut

Weld Pin

Hairpin Clip

 

*Wheel not shown for clarity

 

Figure 4

•After moving the hairpin clip, insert the carriage bolt, from the hardware pack, in the upper hole on the handle mounting bracket and secure with plastic wing nut from the hardware pack. See Figure 4. Repeat on the other side.

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Troy-Bilt 549, 546 manual Assembling Your Lawn Mower, Removing Unit From Carton, Hardware Pack, Before Assembly
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549, 546 specifications

The Troy-Bilt 546 and 549 are considered some of the most reliable and efficient garden tractors available in the market. Designed for heavy-duty tasks, these models cater to homeowners with expansive lawns and landscapes that require a robust machine for maintenance.

One of the main features of the Troy-Bilt 546 and 549 is the powerful engine. Both models come equipped with a reliable 24-horsepower engine that provides ample power for various mowing and towing tasks. This strength allows users to tackle even the toughest grass, making lawn care more efficient. The automatic transmission enhances the riding experience by providing smooth acceleration and seamless shifting without manual intervention.

The cutting decks of the 546 and 549 models are engineered for optimal performance. With a wide mowing deck ranging from 42 inches to 54 inches, these tractors can cover large areas in a single pass. The adjustable cutting height feature allows users to select from multiple settings, ensuring they achieve the perfect lawn finish, whether it be a close cut or a more relaxed height.

The technologies incorporated into these models also elevate their functionality. The Troy-Bilt 546 and 549 are equipped with the innovative Twin Blade System that ensures a clean and even cut every time. This system also improves bagging capabilities, making it easier to maintain a tidy yard. Additionally, the mulching option allows for nutrient recycling back into the soil, promoting healthier grass growth.

Both models boast user-friendly characteristics aimed at enhancing comfort and convenience. The high-back seat provides support during extended use, while the ergonomic steering wheel and easy-to-reach controls make operating the tractor straightforward.

Moreover, safety features, such as a built-in seat switch, ensure that the engine stops if the operator leaves the seat, preventing accidents during operation.

In terms of versatility, the Troy-Bilt 546 and 549 are compatible with various attachments, such as snow blades, tillers, and mulch kits, transforming them into multi-use machines that can tackle year-round tasks, from mowing lawns in summer to clearing snow in winter.

Overall, the Troy-Bilt 546 and 549 models stand out with their combination of power, cutting technology, and user-friendly design, making them excellent choices for homeowners aiming to maintain their outdoor spaces efficiently and effectively.
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