•Fasten the cable to the lower handle with the two cable ties found on the lower handle. Pull the cable ties tight and trim off the excess. See Figure 5.

Cable Tie

Lower

Handle

Figure 5

NOTE: Your mower is shipped with the handle in the higher position. If you wish to lower the height of the handle, refer to the Adjustment Section at this time.

Attaching Rear Wheels (If Not Already Attached)

•Remove the hex flanged nut on the rear axle from each side and place the rear wheel on the axle. Make sure the wave washer is on the inside of the wheel, between the wheel and the lawnmower. See Figure 6. Reinsert the flanged nut into the axle as shown, and tighten securely. Repeat on other side.

Rear Axle

Rear Wheel

Wave Washer

Hex

Nut

Figure 6

Attaching Starter Rope

The rope guide is already attached to the right side of the upper handle of your mower. See Figure 7.

 

Wing Nut

 

Upper Handle

Starter Rope

 

Rope Guide

Lower Handle

Figure 7

•With the spark plug wire disconnected and grounded, hold the blade control handle against the upper handle, and pull the rope out of the engine.

•Slip the rope through the rope guide as shown below. Tighten the wing nut holding the rope guide to the upper handle.

Assembling Grass Catcher

NOTE: If the grass catcher came pre-assembled, proceed to the next section. If it came unassembled, follow the steps below to assemble it first, before attaching to the mower.

•Insert frame into grass bag with the black plastic side on the bottom of bag. See Figure 8.

•Slip the openings in the side of the plastic channel on bag over the hooks on the grass catcher frame. Secure bag to the frame by working the six plastic channels on bag over frame. All of the plastic channels except the center top of the bag attach from the outside of bag. The center top of the bag attaches from inside the bag. See Figure 8.

Grass Catcher

Insert frame

Frame

into bag

 

Grass

 

Bag

 

Plastic

Grass Catcher

Assembly

Channel

 

Complete

Figure 8

Attaching Grass Catcher & Chute

WARNING: Never operate the mower unless the hooks on the grass catcher are firmly seated on the chute pivot rod, and the rear discharge door rests firmly against the top of the grass catcher.

IMPORTANT: Make sure cable is routed to the outside of the handle so that it is not in the way when attaching the grass catcher.

•Lift the rear discharge door on the mower.

•Place the hooks, found on both sides of the grass catcher frame, over the chute door pivot rod at the rear of the mower. Release the rear discharge door. See Figure 9.

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Troy-Bilt 546, 549 manual Attaching Starter Rope, Assembling Grass Catcher, Attaching Grass Catcher & Chute
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549, 546 specifications

The Troy-Bilt 546 and 549 are considered some of the most reliable and efficient garden tractors available in the market. Designed for heavy-duty tasks, these models cater to homeowners with expansive lawns and landscapes that require a robust machine for maintenance.

One of the main features of the Troy-Bilt 546 and 549 is the powerful engine. Both models come equipped with a reliable 24-horsepower engine that provides ample power for various mowing and towing tasks. This strength allows users to tackle even the toughest grass, making lawn care more efficient. The automatic transmission enhances the riding experience by providing smooth acceleration and seamless shifting without manual intervention.

The cutting decks of the 546 and 549 models are engineered for optimal performance. With a wide mowing deck ranging from 42 inches to 54 inches, these tractors can cover large areas in a single pass. The adjustable cutting height feature allows users to select from multiple settings, ensuring they achieve the perfect lawn finish, whether it be a close cut or a more relaxed height.

The technologies incorporated into these models also elevate their functionality. The Troy-Bilt 546 and 549 are equipped with the innovative Twin Blade System that ensures a clean and even cut every time. This system also improves bagging capabilities, making it easier to maintain a tidy yard. Additionally, the mulching option allows for nutrient recycling back into the soil, promoting healthier grass growth.

Both models boast user-friendly characteristics aimed at enhancing comfort and convenience. The high-back seat provides support during extended use, while the ergonomic steering wheel and easy-to-reach controls make operating the tractor straightforward.

Moreover, safety features, such as a built-in seat switch, ensure that the engine stops if the operator leaves the seat, preventing accidents during operation.

In terms of versatility, the Troy-Bilt 546 and 549 are compatible with various attachments, such as snow blades, tillers, and mulch kits, transforming them into multi-use machines that can tackle year-round tasks, from mowing lawns in summer to clearing snow in winter.

Overall, the Troy-Bilt 546 and 549 models stand out with their combination of power, cutting technology, and user-friendly design, making them excellent choices for homeowners aiming to maintain their outdoor spaces efficiently and effectively.
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