Section 5: Maintenance

WARNING

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key, if so equipped.

Failure to follow these instructions can result in serious personal injury or property damage.

3.Insert the belt adjustment tool through the hole in the side of the adjustment block, spacing the ends of the tool equally on both sides (Figure 5-14). Rotate the tool so the slotted end faces down.

Figure 5-14: With Wheels/Tines/PTO Drive Lever in NEUTRAL, insert tool through hole in adjustment block.

4.Place the Wheels/Tines/PTO Drive Lever in FORWARD position. The arms of the clutch control yoke will be resting on the belt adjustment tool and the clutch roller should be engaged slightly beneath the adjustment block (Figure 5-15).

Figure 5-16: Hold Drive Lever while loosening bolt. Push lever down to tighten belt; pull up to loosen belt.

6.Push the drive lever down if the belt needs tightening. Pull the lever up if the belt needs to be loosened. Hold the drive lever in place and tighten the bolt in the adjustment block firmly.

7.Let go of the drive lever and remove the belt adjustment tool from the hole in the adjustment block.

8.Check the tension on the belt by following the previous instructions “How to Measure Belt Tension.”

Figure 5-17: First move belt off the lower pulley.

➧

Push Belt UP

Figure 5-18: Push belt upward to create slack.

Figure 5-15: With Drive Lever in FORWARD position, clutch roller should be engaged slightly beneath the adjustment block.

5.Use one hand to hold the drive lever in FORWARD while using a 9/16" wrench to loosen (don’t remove) the bolt at the back of the belt adjustment block (Figure 5-16). The adjustment block should be free to move either up or down.

NOTE: If the adjustment block is all the way down and the measurement between the clutch roller and the bracket is less than 1/4", then a new drive belt is needed.

Replacing the Drive Belt

Removing the Belt

1.Move Wheels/Tines/PTO Drive Lever to NEUTRAL position.

2.While kneeling on the right side of the tiller, create slack in the belt by reaching over to the left side of the pulleys and pushing in on the center of the belt with your finger.

3.Use your right hand to move the belt down and away from the lower pulley, in the direction of the engine (Figure 5-17).

4.Push the belt upward to create slack in the belt (Figure 5-18).

5.Lift the top half of the belt up and over the upper pulley and the rubber reverse disc, moving it in front of the reverse disc (refer to Figure 5-19).

6.Push the Wheels/Tines/PTO Drive Lever down into the FORWARD position. This increases the distance between the upper and lower pulleys. Next, lift and pull the entire belt out between the pulleys (Figure 5-20).

Replacing the Drive Belt

1.Place Wheels/Tines/PTO Drive Lever in FORWARD position.

2.Squeeze the belt in the middle and insert one end in between the pulleys (Figure 5-20).

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Troy-Bilt E682LHorseTM, 682JHorseTM, E686NHorseTM manual Replacing the Drive Belt, Removing the Belt
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E682LHorseTM, E686NHorseTM, 682JHorseTM specifications

Troy-Bilt is a recognized leader in outdoor power equipment, particularly known for its innovative and reliable garden tillers. Among its extensive lineup, the Troy-Bilt 682J Horse™, E686N Horse™, and E682L Horse™ tillers stand out for their robust performance and advanced technological features. Each model is uniquely designed to cater to different gardening needs, making them essential tools for both novice and experienced gardeners.

The Troy-Bilt 682J Horse™ is a commercial-grade tiller that boasts a powerful 6 HP engine, providing ample torque for breaking new ground or cultivating soil. Its 12-inch steel tines are designed for durability and efficiency, allowing for effective tilling at a depth of up to 8 inches. The unique counter-rotating tine feature enhances soil mixing and reduces the risk of soil compaction, ensuring optimal planting conditions. Additionally, the rear-wheel drive system offers superior traction and maneuverability, making it easier to navigate through tough terrain.

Next in line, the E686N Horse™ brings a slightly different set of capabilities, with an emphasis on user comfort and ease of operation. This model is equipped with a powerful 6.5 HP engine, which allows for efficient handling of larger plots. Its forward and reverse gear options provide flexibility in operations, especially when navigating tight spaces. The adjustable tilling width allows users to choose between 16 and 12 inches, making it versatile for various gardening tasks. This model also features an ergonomic design that includes adjustable handlebars, making it easier for users of different heights to operate comfortably.

Finally, the E682L Horse™ is designed for lighter gardening tasks. With a more compact design, this tiller features a 5 HP engine that delivers reliable performance for small to medium gardens. Its tilling depth of up to 6 inches and width of 18 inches makes it ideal for homeowners looking to maintain their garden beds or small plots. The E682L Horse™ incorporates a lightweight and easy-to-maneuver body, allowing for effortless transportation and storage.

All three tillers leverage advanced technologies such as Troy-Bilt's patented Walk Behind design, which provides optimal control and reduces fatigue during extended use. The durability of the construction materials ensures longevity, while user-friendly features enhance the overall gardening experience. Whether you are a professional landscaper or a homeowner with a passion for gardening, the Troy-Bilt 682J Horse™, E686N Horse™, and E682L Horse™ offer tailored solutions that meet a wide array of tilling needs.
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