Periodic Inspections

Troubleshooting

ENGLISH

Each month

• Test the 9800 FlexFit plug as described in Step 6B.

Periodically

Each time you plug in the system, and at least once a year, do the following:

Check the entire Frostex system for signs of damage. Inspect any exposed portion of the heating cable for evidence of cuts, nicks, abrasions, gnawing by animals, and any other physical damage.

If there is damage, immediately replace the damaged heating cable system and thermal insulation. Do not attempt to repair any part of the heating cable system.

After a thorough inspection, start up the system and test the 9800 FlexFit plug and system as described in Steps 6 and 7.

Problem: The red button pops out immediately when the plug is plugged in, or the button will not reset.

What to do: A strand of braid may have entered the heating cable guide during Step 3B.

Unplug the 9800 FlexFit Plug.

Remove the cover (the reverse of Step 3D).

Unscrew the two screws of the heating cable guide (the reverse of Step 3C).

Using a flat blade screwdriver, gently pry the heating cable guide up until the heating cable can be removed.

Reinstall the screws completely into the heating cable guide before re-attaching.

Repeat installation steps 3A–3D, ensuring no braid strands enter the heating cable guide during Step 3B.

Repeat Step 6, “Start up the system.”

Note: If the 9800 FlexFit Plug red test button continues to pop out, your system is damaged and must be replaced.

Problem: The signal light does not light up.

What to do: Check to be sure the outlet has power. If you are not certain how to do this, call a professional service person.

If the outlet has no power, correct the problem, then follow Step 6, “Start up the system.”

If the outlet has power but the signal light still does not light up after you conduct the test described in Step 6B, “Test the plug,” the internal nonreplaceable fuse is blown. This means the Frostex system is damaged and must be replaced.

Problem: The 9800 FlexFit plug does not trip (red button does not pop out).

What to do: Check to be sure the outlet has power. If you are not certain how to do this, call a professional service person.

If the outlet has no power, correct the problem, then follow the instructions in Steps 6 and 7.

If the outlet has power but the 9800 FlexFit plug still fails to trip, the Frostex system is damaged and must be replaced.

Problem: The heating cable fails to warm up or water is not warm after testing the system.

What to do: The heating cable may not be fully inserted into the heating cable guide, or the guide may not be screwed down com- pletely.

Unplug the 9800 FlexFit Plug.

Remove the cover (the reverse of Step 3D).

Unscrew the two screws of the heating cable guide (the reverse

of Step 3C).

Using a flat blade screwdriver, gently pry the heating cable guide up until the heating cable can be removed.

Reinstall the screws completely into the heating cable guide before re-attaching.

Repeat installation steps 3A–3D, ensuring no braid strands enter the heating cable guide during Step 3B.

Repeat Step 6, “Start up the system.”

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Tyco 9800 Periodic Inspections, Each month, Periodically, Problem The signal light does not light up