Outdoor LP Gas Barbecue Grill Model No. GBC940WIR

Operating Instructions

Checking for Leaks

Burner Connections

1.Make sure the regulator valve and hose connections are securely fastened to the burner and the tank.

If your unit was assembled for you, visually check the connection between the burner venturi pipe and orifice. Make sure the burner venturi pipe fits over the orifice.

WARNING: Failure to inspect this connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury, or damage to property.

2.Please refer to diagram for proper installation. (Figure 1 and 2)

3.If the burner pipe does not rest flush to the orifice, please contact 1.800.762.1142 for assistance.

Tank/Gas Line Connection

1.Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.

2.Make sure control knobs are “OFF”. (Figure 3)

3.Turn LP gas tank valve to “OPEN”.

4.Spoon leak check solution at all “X” locations (Figure 4)

a.If any bubbles appear turn LP gas tank valve to “CLOSED”, reconnect and re-test.

b.If you continue to see bubbles after several attempts, turn LP gas tank valve to “CLOSED” and disconnect LP gas tank and contact 1.800.762.1142 for assistance.

c.If no bubbles appear after one minute turn LP gas tank valve to “CLOSED”, wipe away solution and proceed.

Operating Main Burners

First Use

1.Make sure all labels, packaging and protective films have been removed from the grill.

2.Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes on “HIGH” with the lid closed. This will “heat clean” the internal parts and dissipate odors.

Lighting

1.Open lid. Attempting to light the burner with the lid closed may cause an explosion!

2.Make sure there are no obstructions of airflow to the burners. Spiders and insects can nest within and clog the burner / venturi tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance.

3.All control knobs must be in the “OFF” position. (Figure 3)

4.Turn LP gas tank valve to “OPEN”.

5.Select burner to light. Push and turn control knob counterclockwise to “HIGH”.

6.Press the electronic igniter button and hold for 5 seconds to light burner.

7.If ignition does not occur in 5 seconds, turn burner control knob “OFF”, wait 5 minutes, and repeat lighting procedure.

8.If igniter does not light burner, use a lit match secured with the lighting rod provided to light burners manually. Access the burners through the cooking grid and heat plates. Position the lit match near side of the burner. (Figure 5)

 

Figure 1

Valve Soft Pipe

Burner

Connection

venturi pipe

 

 

LP Gas

 

Main Burners

Valve with

 

Orifice

 

 

 

Figure 2

 

LP Gas Valve

 

LP Gas

with Orifice

 

Connection

Valve

 

 

Soft Pipe

 

Burner

Connection

Side Burner

venturi

 

 

pipe

Figure 3

Figure 4

X

X

X

X

X

Figure 5

Figure 6

Flame Slight

Yellow

Slight

Caution: If burner flame goes out during operation, immediately turn the gas “OFF” and open lid to let the gas clear for about 5 minutes before re-lighting.

Turning Off

1.Turn LP gas tank valve to “CLOSED”.

2.Turn all control knobs clockwise to the “OFF” position.

Direct Cooking

Cooking directly over hot burners. Ideal for searing in juices and grilling food requiring less than 25 minutes of grilling time, such as steaks, hamburgers, hot dogs, chicken parts, vegetables and fruit.

1.Open lid and ignite the desired burner(s) per lighting instructions in owner’s manual.

2.Close lid and preheat grill on “HIGH”.

3.Wear protective gloves and use long handle tongs to place food onto cooking grids above the lit burners.

4.Adjust controls to desired flame height.

5.With lid open or closed, cook until desired internal food temperatures are achieved.

6.Turn grill OFF by turning the LP gas tank valve to “CLOSED”. Burn off remaining gas in lines by waiting 15 seconds then turn all burner controls to the “OFF” position. A “poof” sound is normal as the last of the LP gas is burned.

Indirect Cooking

Not cooking directly over hot burners. Ideal for slow cooking and foods requiring more than 25 minutes such as most roasts, loins, chops, whole chickens, turkey, fish and baked goods.

1.Open lid and ignite the desired burner(s) per lighting instructions in owner’s manual.

2.Close lid and preheat grill on “HIGH”.

3.Wear protective gloves and use long handle tongs to place food onto cooking grids above the un-lit burners.

4.Adjust controls to desired flame height.

5.With lid closed, cook until desired internal food temperatures are achieved.

6.Turn grill OFF by turning the LP gas tank valve to “CLOSED”. Burn off remaining gas in lines by waiting 15 seconds then turn all burner controls to the “OFF” position. A “poof” sound is normal as the last of the LP gas is burned.

For more tips on indirect cooking please see “Tips for Better Cookouts and Longer Grill Life”

Tips for Better Cookouts and Longer Grill Life

1. For food safety tips visit: http://www.fsis.usda.gov/Fact_Sheets/Barbecue_Food_Safety/

2. Use the upper cooking grid (warming rack) for keeping cooked food warm, toasting breads or

cooking delicate foods in aluminum foil pouches.

3. Use the side burner of this appliance like a normal kitchen range for boiling, sautéing or

frying.

4. To keep food from sticking to the grids, spray or coat with cooking oil before lighting.

5. To reduce flare-up keep grill clean, use lean cuts of meat (or trim fat) and avoid cooking on

very high temperatures.

6. Place delicate foods like fish and vegetables in aluminum foil pouches and indirect cook or

place on upper cooking levels (warming rack).

WARNING: Never cover entire cooking area with aluminum foil.

7. To avoid losing natural juices, use long handled tongs or spatulas instead of forks and turn

foods over just once during cooking.

8. When direct cooking adjust your burners to different levels so foods can be prepared to

different internal temperatures in the same time frame.

9. When indirect cooking roasts and larger cuts of meat, place meat onto a roasting rack inside

a heavy gauge metal pan. Place pan over the un-lit burners.

10. Try water pans to reduce flare-ups and cook juicer meats. Before starting grill remove

cooking grids and place a heavy duty shallow pan directly on heat plates. Fill half way with

water, fruit juices or other flavored liquids. Replace cooking grids and position food over the

loaded pan.

11. Enhance food flavors by using wood chips in smoker boxes or aluminum foil pouches.

Follow the wood manufacturer’s instructions.

12. Rotisseries, grill baskets, vertical poultry holders and other accessories can enhance your

experiences, reduce cooking times and aid in clean-up.

13. Clean cooking grids and racks after every use with a quality grill bush designed for your

grid material. Wear protective gloves and gently remove the build-up while grids are hot.

14. After every use, allow grill to cool. Then protect clean cooking grids with a light coat of

cooking oil, empty grease pan, wipe outside surfaces with a suitable kitchen cleaner and

protect surfaces with a quality cover that properly fits your grill.

15. Visit websites like www.bluerhino.com, watch barbecue themed TV shows or purchase

related barbecue cookbooks to learn more interesting tips like –

A gas grill is ideal for reheating leftover pizza. Set burners on low and place pizza slices

directly on preheated cooking grid. Close lid and cook until cheese starts to bubble.

Important: Always use the lighting rod provided when lighting burners with a match.

Burner

Blue

9.After lighting, observe the burner flame, make sure all burner ports are lit and flame height matches illustration. (Figure 6)

Note: Each burner lights independently - repeat steps 5-9 for the other burners.

Dark Blue