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Assembly Instructions (continued)

9 Insert Grease Tray

Outdoor LP Gas Barbecue Grill Model No. HBT920W

Operating Instructions

This grill is designed to operate with a one pound 7-3/8” high disposable / 16.4 oz. or 14.1 oz. propane gas tank (DOT 39 Cylinder).

DO NOT ATTEMPT TO REFILL ANY ONE POUND (16.4 oz. or 14.1 oz.) PROPANE GAS TANKS!

Figure 1a

Figure 1b

Connecting Gas Tank

1. Make sure the regulator/control valve is in the “LOCK OFF” position. (Figure 1a)

2. Lubricate the threads of the regulator valve with

 

LOCK

 

 

OFF

OFF

petroleum jelly, insert the gas tank into the regulator

HIGH

PUSH

 

LOW

TURN ON

 

 

TO

 

 

valve and hand-tighten firmly. (Figure 1b)

 

MED

 

3. Test for leaks

 

 

 

 

 

 

Checking for Leaks
Burner Connection

1.Make sure the control valve is securely fastened to the burner. (Figure 2)

If your unit was assembled for you, visually check the connection between the burner and control valve.

WARNING: Failure to inspect this connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury, or damage to property.

2.If the burner pipe does not rest flush to the control valve, please contact 1.800.762.1142 for assistance.

Regulator / 1# LP Gas Tank Connection

Figure 2

Figure 3

 

LOCK

 

 

OFF

OFF

HIGH

PUSH

 

LOW

TURN ON

 

TO

 

 

1. Make 2-3 oz. of leak solution by mixing one part

liquid dishwashing soap with three parts water.

MED

 

2.Make sure control knob is “OFF”. (Figure 3)

3.Spoon several drops of solution, or use squirt bottle, at the LP gas tank to regulator connection. (Figure 4)

4.Inspect the solution at the connection, looking for bubbles.

a.If NO bubbles appear, the connections are secure.

b.If bubbles appear, you have a leak.

1.Loosen and retighten this connection, making sure the connection is secure.

Figure 4

X

X

10 Lock Lid

2.Retest with solution.

a.If you continue to see bubbles after several attempts, disconnect propane source and contact 1.800.762.1142 for assistance.

Unlock Lid
First Use

1.Make sure all labels, packaging and protective films have been removed from the grill.

2.Remove manufacturing oils before cooking on this grill for the first time, by operating the grill for at least 15 minutes on “HIGH” with the lid closed. This will “heat clean” the internal parts and dissipate odors.

Lighting

Caution: Keep outdoor gas cooking appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Caution: Do not obstruct the flow of combustion and ventilation air.

Caution: Check and clean burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.

1.Make sure all labels, packaging and protective films have been removed from the grill.

Figure 5

Match

 

Figure 6

Flame

1/2"

12.7 mm

1/4"

6.4mm

0"

0mm

2.Open lid. Attempting to light the burner with the lid closed may cause an explosion!

3.Make sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest

within and clog the burner / venturi tube at the orifice.

A clogged burner tube can lead to a fire beneath the appliance.

4.Control knob must be in the “LOCK OFF” position. (Figure 3)

5.Turn the control knob to “HIGH”

6.Press the Igniter button repeatedly to light burner.

7.If ignition does not occur in 5 seconds, turn burner control knob OFF, wait 5 minutes and repeat lighting procedure.

8.If igniter does not light burner, use a lit match secured with the lighting rod provided to light burner manually. Access the burner through the hole in bottom bowl as indicated. (Figure 5)