FIGURE 5 - BULB ASSEMBLY
| BULB |
| METAL PRONGS |
METAL PRONGS | PHILLIPS HEAD SCREW |
PHILLIPS HEAD SCREW 
REFLECTOR 
Bulb life can be shortened by installing a bulb with dirt or fingerprints on it. During installation, avoid touching the glass part of the bulb (see Figure 4 and 5 for details).
1.Disconnect the unit from charging adapter.
2.Pull off the rubber bezel to reveal two small
3.Using the screwdriver, remove (counterclockwise) the two screws. Set them aside.
4.Lift off the retaining ring, glass, and rubber ring and set them aside.
5.Carefully remove the reflector and bulb assembly.
6.Disconnect the bulb wire from the red power wire and set the burned out bulb aside.
7.Unsnap the hairpin retaining wires from the reflector’s flange.
8.Using the screwdriver, loosen the retaining screw to remove the bulb from the reflector (no need to completely remove this screw).
9.Lift out the bulb and the attached wire.
10.Insert the replacement bulb into the reflector’s flange.
11.Put back and secure the hairpin retaining wires.
12.Connect the bulb power wire to the red power wire.
13.Tighten the retaining screw on the flange.
14.Place the reflector in position in the body of the spotlight.
15.Replace the rubber “O” ring in the groove around the perimeter of the reflector.
16.Replace glass and retaining ring so that the screw holes are aligned.
17.Secure retaining ring with two screws.
18.Replace rubber bezel.
19.Operate switch to ensure proper operation of spotlight.
7.3 REPLACING THE BATTERY PACK
The sealed lead acid battery has a life of several years, if recharged promptly after each use. When a fully charged battery only provides about ten minutes or less of spotlight operation, it should be replaced with a new one. To replace the battery, you will need a narrow shaft
1.Complete the bulb replacement steps through step 4, to remove the reflector assembly.
2.Remove all the
3.Separate the two body halves and carefully pop out the handle.
WARNING: DO NOT ALLOW BARE WIRES OR CONNECTORS TO CONTACT
EACH OTHER; DANGEROUS SPARKING CAN OCCUR.
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4.Note polarity of battery. Note which color wire is on which terminal.
5.Disconnect the wires from the battery and set the battery aside.
6.Connect the replacement battery, making sure the correct color wires are on the new battery terminals. Make sure the polarity of battery is correct.
WARNING: Incorrectly connected wires will damage the battery and recharge
adapter, double check battery polarity before reassembly.
CAUTION: Incorrectly connected wires will allow the spotlight to operate normally, however, when recharge adapters are connected, there will be damage to the battery and recharge adapters. Double check battery polarity before reassembly!
7.Replace handle, in one half of the housing body. Make sure wires and connectors do not touch.
8.Place other half of housing body into position and replace screws (clockwise). Do not overtighten.
9.Follow steps 13 through 19 for bulb replacement to reassemble reflector, rubber “O” ring, glass, retaining ring and rubber bezel. Charge the new battery using AC recharge adapter for a minimum of
SAFE BATTERY DISPOSAL
Contains a
BATTERY DISPOSAL WARNING
•Do not dispose of the battery in fire as this may result in an explosion
•Before disposing of the battery, protect exposed terminals with
• Do not expose battery to fire or intense heat as it may explode
•For more information on recycling this battery, call
8.SPECIFICATIONS
Spotlight Bulb | ........................................12 volt, H3 series, 100 watt quartz halogen |
Battery | Maintenance free, sealed lead acid, 12 volt |
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