Manuals / Vermont Casting / Household Appliance / Indoor Fireplace

Vermont Casting WinterWarm Fireplace Insert or System installation instructions Homeowner’s

Models: WinterWarm Fireplace Insert or System

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WinterWarm

Fireplace Insert

or System

Homeowner’s

Installation and

Operating Manual

For Use in North America

SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAIN- TAINED, A HOUSE FIRE MAY RESULT.

TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.

Do Not Discard This Manual: Retain for Future Use

2000941 1/06 Rev. 15

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Vermont Casting WinterWarm Fireplace Insert or System installation instructions Homeowner’s, Installation and

Contents

WinterWarm Installation andFireplace Insert or SystemIntroduction Table of ContentsWinterWarm Fireplace Insert or System WinterWarm SpeciﬁcationsWinterWarm Fireplace Insert or System 2000941Your WinterWarm’s Controls and What They Do Section I OperationPrimary Air Control The DamperThe Fans Use the Air Control SettingsBurn Only High-QualityWood that Work Best for YouHigh-EfﬁciencyWood Burning How To Build a Wood Fire and Keep It Goingwith Catalytic Combustion Starting and Maintaining a Wood FireWinterWarm Fireplace Insert or System Reloading and Reviving a Wood Fire2000941 Open ClosedOpen-FireViewing with the Screen Cassette Special Tactics for Cold-ClimateHeatingRemove and Store Ash Safely WinterWarm Fireplace Insert or SystemCleaning the Glass Section II MaintenanceCare of the Cast Iron Surface Care of the Porcelain Enamel SurfaceHow to Replace Gaskets Adjust the Door Latch PeriodicallyWinterWarm Fireplace Insert or System Replaceable WinterWarm Fiberglass GasketsReplacing the Damper Gasket Replacing the Door GasketsReplace Damaged Door Glass Immediately WinterWarm Fireplace Insert or SystemCare of the Catalytic Combustor Adjust the Damper as NeededTry the Fine Adjustment First Use the Coarse Adjustment Only If NecessaryInspection and Removal of the Combustor When to Suspect a Combustor ProblemWinterWarm Fireplace Insert or System 2000941Watch for Better Results A Clean Chimney System is Safer and Works BetterLearn to Recognize - and Avoid - Creosote The Chimney SystemFlex Connector WinterWarm Maintenance ScheduleWinterWarm Fireplace Insert or System 2000941WinterWarm Fireplace Insert or System Large WinterWarm Wiring Diagram2000941 Section III Preparing a Masonry Chimney Minimum Fireplace DimensionsRequirements for the Existing Masonry Fireplace Requirements of your Existing Masonry ChimneyHearth Requirements Clearance RequirementsWinterWarm Fireplace Insert or System Fireplace MaximumsThe Flex Connector System The Chimney ConnectorSealing Requirements WinterWarm Fireplace Insert or SystemA Relined Chimney A Custom Damper Seal2. Install the Flex Connector WinterWarm Fireplace Insert or SystemWinterWarm Fireplace Insert or System 4. Install the Floor Protector3. Reverse the Flue Collar If Necessary 51¹⁄₂ 1308mmChase Dimensions Structural Considerations of the InstallationCarefully Observe Local Building Codes Selecting a Location for Your FireplaceChimney Requirements Duct and Vent PlacementWinterWarm Fireplace Insert or System 1683mmWinterWarm Fireplace Insert or System Guidelines for an Outside Air SupplyHearth Requirements 2000941Important Reminders Flush with the Floor or Laid Over It?1.INSTALL ONLY AS ILLUSTRATED WinterWarm Fireplace Insert or SystemCustomizing the Finished Appearance Electrical RequirementsChoosing a Facing Material WinterWarm Fireplace Insert or SystemMaintain a Safe Clearance to the Mantel Use the Right AdhesivesWinterWarm Fireplace Insert or System 2000941WinterWarm Fireplace Insert or System Prepare and Install WinterWarm Cabinet2000941 Secure and tighten the strain relief WinterWarm Fireplace Insert or System2000941 cabinet until it contacts the rear wall WinterWarm Fireplace Insert or System2000941 2000941 WinterWarm Fireplace Insert or SystemThe cabinet convection blower in place behind the basePrepare and Install the WinterWarm Firechamber Section V Completing the WinterWarm InstallationWinterWarm Fireplace Insert or System 2000941FIREPLACE SYSTEM ONLY WinterWarm Fireplace Insert or System6. Connect the Outside Air Duct to the Air Box FIREPLACE SYSTEM ONLYWinterWarm Fireplace Insert or System Prepare and Install the WinterWarm Front2000941 WinterWarm Fireplace Insert or System 9. Connect the WiringStep 8. Attach the Rheostat Rod Linkages 200094111. Install the Air Divider 10. Install and Adjust the ControlsWinterWarm Fireplace Insert or System 200094114. Install the Mantel 13. Install the Latticework Panels15. Fireplace Systems only Install the Plinth WinterWarm Fireplace Insert or SystemModel WinterWarm Large InsertWinterWarm Fireplace Insert or System 2000941Model 2100 continued WinterWarm Large InsertWinterWarm Fireplace Insert or System 2000941WinterWarm Fireplace Insert or System WinterWarm Large InsertModel 2100 continued ClassicWinterWarm Fireplace Insert or System Appendix Approved Chimney Components2000941 Blockage Appendix Catalytic CombustorMasking and Poisoning Flame ImpingementLimited 3 Year Warranty Warranty2000941 CFM Corporation CFM Corporation